Bulk Dispenser Dose Indication for Treating Chemistry Monitoring

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Solution Overview

Problem

Bulk dispensing systems in household cleaning appliances lack user-friendly methods to determine the number of doses and types of treating chemistry available, leading to ambiguity and inconvenience in operation.

Innovation Solution

A method that utilizes sensors and a user interface to determine the number of doses and types of treating chemistry in a bulk dispensing system, providing clear indications to the user through visual or audible means, allowing for controlled dispensing during cleaning cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If a bulk dispensing system is used to reduce refilling frequency, then the duration of action is improved, but the user experience deteriorates due to lack of information about remaining doses

Engineering Contradiction:
Improveduration of treating chemistry supplyVSAvoiduser awareness of remaining doses
Core Design Contradiction:
Duration of action of moving objectVSEase of operation

Solution Approach 1:

The system implements feedback by detecting the amount of treating chemistry remaining in the bulk dispenser and communicating this information to the user through the user interface. This allows users to monitor remaining doses without manually checking, resolving the contradiction between extended duration and user awareness.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-service by automatically detecting and reporting its own status (remaining chemistry levels) without requiring user intervention. The controller autonomously monitors the dispenser contents and communicates status, eliminating the need for users to manually assess remaining doses.

Inventive Principle:
Principle #25Self-service

2Productivity

If bulk dispensing system provides extended operation without refilling, then productivity is improved, but information availability deteriorates regarding dose types and quantities

Engineering Contradiction:
Improveoperational continuityVSAvoidinformation about remaining doses and types
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The system provides continuous feedback about the types and amounts of treating chemistry remaining in the bulk dispenser. The controller detects chemistry levels and communicates this information through the user interface, preventing information loss while maintaining operational continuity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller acts as an intermediary between the bulk dispenser and the user interface. It detects the status of treating chemistry in the dispenser and translates this information into user-friendly communications, ensuring information availability without disrupting operational continuity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If manual dispensing is used for precise dose control, then manufacturing precision is improved, but device complexity increases when implementing bulk dispensing with monitoring

Engineering Contradiction:
Improvedose dispensing accuracyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The controller serves multiple functions: it controls the dispensing mechanism for precise dose delivery, detects the amount of treating chemistry remaining, and communicates status through the user interface. This multi-functionality reduces the need for separate components, managing complexity while maintaining precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller acts as an intermediary that coordinates between the dispensing mechanism and the monitoring/communication systems. By centralizing control functions, it manages system complexity while ensuring precise dose dispensing through coordinated operation of various subsystems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9445704B2Method of indicating operational information for a bulk dispensing system
Publication Date: 2016.09.20 WHIRLPOOL CORP
  • US9445704B2 patent drawing
  • US9445704B2 patent drawing
  • US9445704B2 patent drawing

AI summary

A method of determining the number of doses and the types of a treating chemistry available in the bulk dispensing system, and providing an indication of the determination on a user interface.