Bulk Ferrite Catalyst for Organic Wastewater Treatment

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Solution Overview

Problem

Existing water treatment compositions for organic wastewater, particularly those using advanced oxidation processes (AOPs), face challenges with the separation of catalytic materials from treated water and the loss of catalytic activity due to powder detachment from porous carriers, leading to secondary pollution and reduced reuse potential.

Innovation Solution

A water treatment composition comprising a bulk catalytic material made of iron, manganese, and magnesium atoms or ions, which can be easily separated from treated water and maintains catalytic activity, thereby preventing secondary pollution and facilitating reuse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If powder catalytic materials are used in advanced oxidation processes, then catalytic activity is improved, but separation from treated water becomes difficult and secondary pollution occurs

Engineering Contradiction:
Improvecatalytic activityVSAvoidsecondary pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs porous ferrite particles as the catalytic material. The porous structure provides high surface area for catalytic reactions while the particulate form enables easy separation from treated water through sedimentation or filtration, eliminating the harm of powder suspension and secondary pollution.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses composite ferrite materials with specific compositions (e.g., Fe3O4, Fe2SiO4, FeAl2O4) that combine catalytic activity with separable physical properties. These composite particulate materials maintain high catalytic performance while allowing complete separation from water, preventing secondary pollution.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If powders are attached on porous carriers to improve separability, then separation becomes easier, but powders may falloff during degradation process

Engineering Contradiction:
Improveseparation easeVSAvoidcatalytic material stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent extracts the catalytic function from powder form and concentrates it into stable particulate ferrite materials. By using inherently stable ferrite particles rather than attaching powders to carriers, the solution eliminates powder falloff while maintaining separability and catalytic activity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs robust ferrite particles that can be easily separated and reused multiple times without degradation. The materials are designed for repeated use in AOP processes, maintaining stability and avoiding the need for frequent replacement.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If powders are used to enhance catalytic effect, then organic degradation efficiency is improved, but loss of powders reduces reuse potential

Engineering Contradiction:
Improveorganic degradation efficiencyVSAvoidcatalytic material loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The porous ferrite particles provide high surface area for catalytic reactions, enhancing organic degradation efficiency. The particulate form allows complete recovery through sedimentation or filtration, enabling reuse without material loss and maintaining high productivity across multiple cycles.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent facilitates easy recovery of catalytic material through sedimentation or filtration of the particulate ferrite. The recovered particles can be reused in subsequent AOP treatments, preventing loss of substance and maintaining continuous high productivity.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bulk catalytic material effectively decomposes organics in organic wastewater, maintains catalytic activity over multiple uses, and prevents secondary pollution, enhancing the efficiency and sustainability of water treatment processes.

Implementation Method 1

it has been proven that advanced oxidation processes (AOPs) can effectively remove organics which are difficultly decomposed by biology. The hydroxyl radical (·OH) generated in the AOPs can effectively remove organics in water

Methodology Applied
Scientific EffectAdvanced oxidation process: Oxidation

Implementation Method 2

The water treatment composition includes a catalytic material and an oxidant. The bulk catalytic material includes iron atoms or ions, manganese atoms or ions, and magnesium atoms or ions

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS12304837B2Water treatment composition with catalytic material and an oxidant and method of use
Publication Date: 2025.05.20 NAT CHENG KUNG UNIV
  • US12304837B2 patent drawing
  • US12304837B2 patent drawing
  • US12304837B2 patent drawing

AI summary

A water treatment composition for treating organic wastewater is provided. The water treatment composition includes a bulk catalytic material and an oxidant. The bulk catalytic material includes iron atoms or ions, manganese atoms or ions, and magnesium atoms or ions.