Bulk Ferroelectric Thermal Switch for Room-Temperature Heat Control

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Solution Overview

Problem

Existing thermal switches are limited to mechanical control and struggle to operate effectively at room temperature and above, with previous electrically actuated ferroelectric thermal switches restricted to thin films due to misunderstood scattering mechanisms.

Innovation Solution

A solid-state thermal switch utilizing a bulk ferroelectric material with electrodes to apply an electric field, altering thermal conductivity through ferron scattering mechanisms, enabling control over a wide temperature range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If thin film ferroelectric materials are used for electrically actuated thermal switching, then thermal conductivity control is achieved, but the device is limited to thin films and cannot be scaled to bulk materials

Engineering Contradiction:
Improvematerial thickness rangeVSAvoidthermal switching effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the material parameter from thin film to bulk ferroelectric material, demonstrating that the electric field-induced thermal conductivity modulation effect persists and is enhanced in bulk materials. This parameter change resolves the contradiction by expanding the applicable thickness range while maintaining or improving thermal switching effectiveness through the bulk material's superior properties.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If traditional domain wall scattering mechanism is applied to explain thermal conductivity change, then low temperature operation is achieved, but the mechanism fails at room temperature and above

Engineering Contradiction:
Improveoperating temperature rangeVSAvoidthermal switching performance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent substitutes the mechanical domain wall scattering model with an electric field-induced phonon scattering mechanism. This substitution resolves the temperature limitation by providing a scattering mechanism that operates effectively across a wide temperature range, including room temperature and above, where phonon-phonon scattering dominates over domain wall scattering.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If mechanical control methods are used for thermal switching, then simple structure is maintained, but electrical control capability is lost

Engineering Contradiction:
Improvecontrol methodVSAvoidcontrol mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces mechanical control mechanisms with electrical field control through electrode integration. The electrodes apply electric fields across the bulk ferroelectric material to modulate thermal conductivity, providing electrical control capability while maintaining relatively simple device structure through direct electrode-to-material contact.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Power

If bulk ferroelectric material is used instead of thin films, then thermal conductivity effect is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvethermal conductivity modulation magnitudeVSAvoidfabrication process
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent segments the bulk ferroelectric material into manageable pieces or layers that can be processed and assembled. This segmentation approach allows standard manufacturing techniques to be applied to bulk materials, reducing fabrication complexity while preserving the enhanced thermal conductivity modulation effect that comes from using bulk rather than thin film materials.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The switch achieves a 4 to 5 times larger effect on thermal conductivity at room temperature compared to previous values, allowing for efficient thermal management in applications like refrigeration, solar thermal installations, and waste heat scavenging.

Implementation Method 1

a body (122) comprising a layer of electrostrictive material

Methodology Applied
Scientific EffectElectrostriction: Electrostriction

Implementation Method 2

altering thermal conductivity through ferron scattering mechanisms

Methodology Applied
Scientific EffectPhonon scattering: Scattering

Implementation Method 3

a first electrode (124) and a second electrode (126) configured to apply an electric field to at least a portion of the electrostrictive material in response to a voltage being applied across the first and second electrodes

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 4

a first thermal coupler (128) and a second thermal coupler (130)... The third and fourth faces define a thermal path through the electrostrictive material

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250266228A1Electrically controlled solid-state thermal switch
Publication Date: 2025.08.21 OHIO STATE INNOVATION FOUND
  • US20250266228A1 patent drawing
  • US20250266228A1 patent drawing
  • US20250266228A1 patent drawing

AI summary

Electrically controlled solid-state thermal switches and methods of controlling heat flow. An electrostrictive material is electromagnetically coupled to first and second electrodes that provide an electric field to the electrostrictive material. Different portions of the electrostrictive material are thermally coupled to each of a heat sink and a thermal load so that heat flowing from one into the other passes through the electrostrictive material. A control voltage is applied to the electrodes to selectively generate the electric field, thereby selectively altering the thermal conductivity of the electrostrictive material. The heat sink and thermal load are thereby selectively thermally coupled to each other in dependence on the control voltage.