Bulk Food Scoop Bin with Sensor-Triggered Automatic Label Printing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current bulk food dispensing systems in grocery stores are time-consuming and prone to errors, leading to high theft and low sales due to manual processes such as bagging, weighing, and labeling, which can result in incorrect item codes and weights.

Innovation Solution

An integrated system that includes a scoop bin or gravity-fed storage bin with sensors to monitor movements and transmit notifications to a computing device, which automatically prints labels with product information, eliminating the need for manual labeling and reducing errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual labeling processes are used, then customers can label bulk food items, but the process is time-consuming and error-prone

Engineering Contradiction:
Improvemanual labeling processVSAvoidtime-consuming process
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system enables automatic self-labeling through sensors that detect when bins are opened or closed and automatically generate labels with product information, eliminating the need for manual customer intervention in the labeling process

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical labeling with an automated electronic system that uses sensors, computing devices, and printers to generate and provide labels automatically when bins are accessed

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If manual weighing and labeling are performed, then product information can be recorded, but incorrect item codes and weights occur frequently

Engineering Contradiction:
Improvelabeling accuracyVSAvoiderror rate in item codes and weights
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The system incorporates sensors that provide feedback when bins are opened or closed, automatically triggering the generation of accurate labels with correct product information, eliminating manual entry errors

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual weighing and labeling with an automated electronic system that uses sensors and computing devices to accurately track and record product information, eliminating human error in item codes and weights

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If traditional bulk food dispensing is used, then customers can access products, but the process requires multiple manual steps

Engineering Contradiction:
Improvecheckout speedVSAvoidnumber of manual steps
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple manual steps (opening bin, weighing, labeling, recording) into an integrated automated system where sensors detect bin access and automatically trigger all subsequent processes through a single unified interface

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs multiple functions through a single automated process: detecting bin access, generating labels, tracking products, and facilitating checkout, thereby reducing the number of separate manual operations customers must perform

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11593758B2Bulk food storage and dispensing system with automatic label creation
Publication Date: 2023.02.28 PURCELL IND INC
  • US11593758B2 patent drawing
  • US11593758B2 patent drawing
  • US11593758B2 patent drawing

AI summary

Systems are disclosed for dispensing, weighing, identifying, processing, and/or printing tag identifiers for items (e.g., bulk food items). In one embodiment, a storage system includes a scoop bin configured to store a product, wherein the scoop bin has a lid configured to be moved between a closed position and an open position, and wherein the product is configured to be scooped out of the scoop bin by a customer when the lid is in the open position. The system further includes a sensor configured to monitor a movement of the scoop bin, wherein the sensor is configured to transmit a notification to the computing device identifying the movement of the scoop bin. A printer is configured to receive an instruction from the computing device to automatically print a label identifying the product stored in the scoop bin following the computing device receiving the notification of the movement.