Bulk Hopper Adapter With Slide Gate for Single-Serve Coffee Brewing

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Solution Overview

Problem

Automated bulk coffee brewing systems are limited in preparing individual serving portions of coffee beverages that require different coffee beans, leading to inefficiencies and reduced customer satisfaction due to the need for additional equipment and longer wait times.

Innovation Solution

A bulk hopper replacement unit, or individual serving feed hopper adapter, that allows baristas to brew different coffee beverages using a single automated bulk beverage preparation system by removably engaging with the existing bulk hopper slot, featuring an adapter component and a vessel component with a slide gate mechanism for controlled coffee bean dispensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a single automated bulk beverage preparation system is used with fixed bulk hoppers, then automation and efficiency are improved, but versatility to prepare different coffee beverages is limited

Engineering Contradiction:
ImproveautomationVSAvoidversatility
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The bulk hopper is divided into multiple compartments, each capable of storing different coffee beans. This segmentation allows the single automated system to access multiple coffee types simultaneously, resolving the contradiction between automation and versatility by enabling the system to prepare different coffee beverages without requiring multiple separate machines.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bulk hopper is designed with multi-functionality to serve as both a storage container and a distribution system for multiple coffee types. By integrating multiple compartments and a selective delivery mechanism, the single hopper structure can fulfill multiple functions (storing different coffees, selecting specific coffee types, and delivering to the automated system), thereby achieving versatility within the automated framework.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple separate coffee preparation machines are used to provide different coffee beverages, then versatility is improved, but device complexity and space requirements increase

Engineering Contradiction:
ImproveversatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple coffee storage compartments and delivery mechanisms are merged into a single bulk hopper assembly. This consolidation integrates what would traditionally require multiple separate machines into one unified structure, reducing device complexity and space requirements while maintaining the ability to prepare different coffee beverages through the automated system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bulk hopper assembly is designed as a universal platform that can handle multiple coffee types and deliver them to a single automated beverage preparation system. This multi-functional design eliminates the need for multiple specialized machines, thereby reducing overall system complexity while preserving versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If manual coffee preparation methods are used for different coffee beans, then versatility is improved, but productivity and customer satisfaction decrease due to longer wait times

Engineering Contradiction:
ImproveversatilityVSAvoidproductivity
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The bulk hopper is segmented into multiple compartments for different coffee types, with each compartment connected to the automated system. This segmentation enables the automated system to quickly access and prepare different coffee beverages without requiring manual intervention, thereby maintaining versatility while significantly improving productivity and reducing customer wait times.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bulk hopper with its selective delivery mechanism acts as an intermediary between the different coffee bean storage compartments and the automated beverage preparation system. This intermediary structure enables automated control and rapid delivery of different coffee types, bridging the gap between versatility (multiple coffee types) and productivity (automated fast preparation).

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20220257044A1Apparatuses, systems, and methods for brewing a beverage
Publication Date: 2022.08.18 STARBUCKS CORPORATION
  • US20220257044A1 patent drawing
  • US20220257044A1 patent drawing
  • US20220257044A1 patent drawing

AI summary

Apparatuses, systems, and methods for brewing a desired portion of a beverage, such as an individual serving portion of coffee, are provided. Certain aspects of this disclosure are directed toward a bulk hopper replacement unit, or individual serving feed hopper adapter, that is configured to be docked with an open hopper slot of a bulk hopper assembly of an existing automated bulk coffee brewing system that is typically used to prepare bulk beverages using coffee beans stored in bulk hoppers connected to the system. For example, the individual serving feed hopper adapter can advantageously allow the existing automated bulk coffee brewing system to prepare an individual serving portion of a particular beverage that involves use of ingredients (e.g., coffee beans) that are not currently stored in one of the bulk hoppers.