Bulk Mail Printing Server Optimizes Postage Discounts

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Solution Overview

Problem

Bulk mailers face challenges in availing postage discounts due to insufficient volume at destination delivery units (DDUs), as the minimum quantity requirements are often not met, leading to missed opportunities for significant discounts.

Innovation Solution

A hardware server and technical method that distributes printer devices across a computer network, dynamically classifies digital pre-print files, matches them with suitable logistical nodes based on metadata and printer characteristics, and adjusts printer status to ensure optimal printing and discount eligibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If bulk mail is deposited at destination NDC/SCF/DDU to avail destination discounts, then postage cost is reduced, but volume at each destination is insufficient to meet minimum quantity requirements

Engineering Contradiction:
Improvepostage costVSAvoidvolume at destination
Core Design Contradiction:
Loss of energyVSQuantity of substance

Solution Approach 1:

The patent combines mail pieces from multiple bulk mailers into aggregated containers at origin facilities. By merging volumes from different customers before transport, the system achieves sufficient quantity at each destination DDU to qualify for destination discounts, while each individual mailer pays only for their portion of the aggregated volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs preliminary aggregation and consolidation of mail pieces at origin facilities before transport to destinations. By pre-assembling sufficient volumes at the source, the system ensures that minimum quantity requirements are met at destination DDUs, enabling discount eligibility without requiring individual mailers to accumulate sufficient local volume.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If mail pieces are printed at local printers near destination, then printing is convenient and fast, but volume is insufficient to qualify for bulk mailing discounts

Engineering Contradiction:
Improveprinting convenienceVSAvoidpostage discount
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system performs preliminary printing of mail pieces at centralized printers located near origin facilities, before the mailers have accumulated sufficient volume for destination discounts. By printing in advance and aggregating printed pieces from multiple mailers, the system enables bulk discount eligibility while maintaining the convenience of local printing capabilities.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent combines printing operations from multiple bulk mailers into centralized printing sessions at origin facilities. By merging printing volumes and processing mail pieces together, the system achieves the volume thresholds required for bulk mailing discounts, while still providing each mailer with convenient access to their printed materials.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If multiple printers are distributed across the network, then printing capacity and accessibility are improved, but coordination and matching with logistical nodes becomes complex

Engineering Contradiction:
Improveprinting capacityVSAvoidsystem coordination
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements feedback mechanisms where printers report their status, capacity, and location information to a central coordination system. The system monitors printer availability and matches printing requests with appropriate logistical nodes based on real-time feedback, optimizing the distribution of printing tasks across multiple devices while maintaining manageable complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces a central coordination system that acts as an intermediary between distributed printers and logistical nodes. This intermediary manages the complexity of coordinating multiple printers by receiving print requests, matching them with appropriate printers based on capacity and location, and routing printed mail pieces to the correct destination nodes, thereby simplifying the overall system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11658862B2Hardware server and technical method to optimize bulk printing of physical items
Publication Date: 2023.05.23 ACCUZIP
  • US11658862B2 patent drawing
  • US11658862B2 patent drawing
  • US11658862B2 patent drawing

AI summary

A method includes distributing a number of printer devices across a computer network with corresponding logistical nodes, and, through a server, dynamically extracting, from a number of digital pre-print files, metadata related to documents and pre-conditions based on scanning thereof, and classifying the number of digital pre-print files into groups based on an extent to which the dynamically extracted metadata is shared between constituents thereof. The method also includes, through the server, matching each classified group to a logistical node based on the dynamically extracted metadata shared between the constituents and dynamically tracked printer characteristics, commingling the extracted metadata within the each classified group into a master document in which the extracted metadata is laid out to enable printing through a printer device associated with the matched logistical node, and reclassifying a constituent of the classified group under another group based on a status of unsuitability of the printer device.