Bulk-Less Antenna Protection for IC Gate Dielectrics

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Solution Overview

Problem

Miniaturized integrated circuit (IC) devices are susceptible to damage from the antenna effect during manufacturing, which causes breakdown of gate dielectrics due to accumulated electrical charges, leading to yield and reliability concerns.

Innovation Solution

Incorporation of bulk-less antenna effect protection devices, such as PMOS and NMOS transistors, configured to discharge electric charges through leakage or channel currents, protecting the gate dielectrics from damage by maintaining a 'don't care' state and utilizing reference voltages to manage charge discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If miniaturization is pursued to reduce power consumption and increase functionality, then device density and speed are improved, but susceptibility to antenna effect damage increases

Engineering Contradiction:
Improvedevice densityVSAvoidsusceptibility to antenna effect damage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A bulk-less antenna effect protection device is introduced as an intermediary between the antenna structure and the gate dielectric. This protection device includes a first conductor coupled to the antenna and a second conductor coupled to the gate, with a bulk-less device structure that provides a controlled discharge path for accumulated charges, preventing direct damage to the gate dielectric while allowing the miniaturized device to maintain its high-density configuration

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protection structure is segmented into distinct functional components: the first conductor for charge collection, the bulk-less protection device with separated source/drain regions, and the second conductor for charge discharge to the gate. This segmentation allows each component to perform its specific function optimally while maintaining overall device compactness

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If gate dielectric thickness is reduced to enable miniaturization, then device scaling is improved, but dielectric breakdown voltage is lowered

Engineering Contradiction:
Improvegate dielectric thicknessVSAvoiddielectric breakdown voltage
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The bulk-less antenna effect protection device is configured to discharge accumulated electrical charges before they can reach breakdown levels in the thin gate dielectric. By providing a preferential discharge path through the protection device, charges are diverted away from the gate dielectric, cushioning it against voltage spikes that would cause breakdown in miniaturized devices with reduced dielectric thickness

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If antenna effect protection is added to prevent gate dielectric breakdown, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveprotection from antenna effectVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the body terminal from traditional transistor structures to create a bulk-less device configuration. This extraction eliminates the need for complex bulk connections and substrate terminations, reducing overall device complexity while maintaining the charge discharge function. The protection device uses only essential components (source/drain regions, gate, and conductors) to provide antenna effect protection

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents gate dielectric breakdown by efficiently discharging accumulated electric charges, thereby enhancing the reliability and yield of IC devices during manufacturing.

Implementation Method 1

bulk-less antenna effect protection devices, such as PMOS and NMOS transistors, configured to discharge electric charges through leakage or channel currents

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250359347A1Integrated circuit device and method of manufacturing
Publication Date: 2025.11.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250359347A1 patent drawing
  • US20250359347A1 patent drawing
  • US20250359347A1 patent drawing

AI summary

An integrated circuit (IC) device includes an antenna effect protection device, and a to-be-protected device. A first source/drain of the antenna effect protection device is electrically coupled to a gate of the to-be-protected device. The antenna effect protection device is a bulk-less device.