Bullet-Resistant Access Control Trim and Shielded Deadlock Linkage

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Solution Overview

Problem

Access control devices are vulnerable to damage from projectiles, such as bullets, which can compromise their ability to maintain a locked position and facilitate unauthorized entry or exit.

Innovation Solution

The access control device incorporates a shield housing and armor bodies to protect critical components from projectile impacts, maintaining the latch bolt's orientation and delaying unauthorized access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the access control device uses standard components without protective shielding, then the device complexity is low and manufacturing is easier, but the reliability is reduced due to vulnerability to projectile damage

Engineering Contradiction:
Improveresistance to projectile damageVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A shield housing is introduced as an intermediary component between the projectile threat and the critical control link assembly. The shield housing encompasses the control link assembly when the latch bolt is extended, protecting it from projectile damage while allowing operational movement when the latch is retracted.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The access control device is segmented into protected and unprotected zones. The control link assembly is isolated within the shield housing cavity, separating it from the external environment where projectile impacts occur, while the trim assembly and other components remain exposed.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the main control link assembly is fully exposed for operational access, then the ease of operation is improved, but the object-affected harmful factors increase due to projectile vulnerability

Engineering Contradiction:
Improveaccess to control componentsVSAvoidprojectile impact damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The shield housing dynamically adjusts its protective coverage based on latch bolt position. When the latch bolt is extended (secured position), the shield housing encompasses the control link assembly for protection. When the latch bolt is retracted (unlocked position), the control link assembly is displaced out from the cavity, allowing operational access while minimizing exposure time to projectile threats.

Inventive Principle:
Principle #15Dynamics

3Strength

If armor bodies are integrated into the trim assembly, then the strength and resistance to projectile damage are improved, but the weight and manufacturing complexity increase

Engineering Contradiction:
Improveresistance to projectile impactVSAvoidweight of trim assembly
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

Armor bodies are selectively integrated only into specific high-risk areas of the trim assembly rather than the entire structure. This localized reinforcement provides projectile resistance where most needed (at the trim assembly level) while minimizing unnecessary weight addition across the entire device.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20260035966A1Forced entry resistant access control devices
Publication Date: 2026.02.05 SCHLAGE LOCK CO LLC
  • US20260035966A1 patent drawing
  • US20260035966A1 patent drawing
  • US20260035966A1 patent drawing

AI summary

An access control device is provided for maintaining deadlocking features, even when the access control device is struck by a projectile discharged from a weapon. An exit device of the access control device can include at least one shield housing configured to retain the orientation of a main control link assembly in a manner that prevents deactivation of deadlocking capabilities. A trim assembly of the access control device can include at least one armor body, constructed of hardened steel, housed within a trim portion of the trim assembly. The armor body is positioned to at least minimize, and potentially prevent, damage to components such as the latch return spring caused by impact from the discharged projectile. Optionally, one or more armor bodies may also be mounted directly to the exit device, including, for example, on a baseplate, to provide further protection for components of the main control link assembly.