Bump Steer Measurement Using Linear Actuation and Toe Tracking

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Solution Overview

Problem

Conventional apparatuses for measuring bump steer lack sufficient accuracy and precision for fine adjustment, leading to undesirable tire heat, wear, and steering instability due to excessive self-steering of vehicle wheels.

Innovation Solution

A bump steer measurement apparatus utilizing a linear actuator, first and second linear potentiometers, and a computing device to accurately measure toe changes during suspension compression and rebound, calculating bump steer through a processor-driven method.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional apparatus are used to measure bump steer, then the measurement process is simple, but the measurement precision and accuracy are insufficient for fine adjustment

Engineering Contradiction:
Improvebump steer measurement precisionVSAvoidmeasurement apparatus complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The measurement system is divided into multiple independent measurement points (first and second measurement points on the wheel hub) that can be adjusted and measured separately. This segmentation allows for precise local measurements at critical locations while maintaining overall system manageability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces conventional mechanical measurement methods with an automated system comprising sensors, actuators, and a controller. The controller automatically processes measurement data from multiple points to calculate bump steer, eliminating manual measurement operations and significantly improving precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If bump steer is not accurately measured and corrected, then the apparatus remains simple, but tire heat and wear increase due to excessive self-steering

Engineering Contradiction:
Improvetire heat and wearVSAvoidbump steer measurement precision
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The system measures bump steer at multiple points during suspension compression and rebound, then the controller processes this data to calculate actual bump steer values. This feedback mechanism enables identification and correction of excessive self-steering that causes tire heat and wear.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent measures parameters beyond what conventional systems do - specifically measuring at both compression and rebound phases with multiple measurement points on the hub. This excessive measurement approach ensures complete capture of self-steering effects that lead to tire damage.

Inventive Principle:
Principle #16Partial or excessive action

3Stability of the object's composition

If bump steer is not accurately measured, then the measurement system remains simple, but steering instability occurs due to constant toe changes during suspension stroke

Engineering Contradiction:
Improvesteering stabilityVSAvoidbump steer measurement precision
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The system continuously measures bump steer parameters throughout the entire suspension stroke, capturing data during both compression and rebound phases. This continuous measurement ensures complete monitoring of toe angle changes that affect steering stability.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent adds measurement in multiple spatial dimensions by placing measurement points at different locations on the wheel hub (first and second measurement points). This multi-dimensional measurement approach fully characterizes the complex toe changes during suspension movement, enabling comprehensive stability analysis.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides precise measurement and correction of bump steer, minimizing tire heat and wear, and enhancing steering stability by accurately determining and adjusting toe angles.

Implementation Method 1

a linear actuator positionable to engage and operable to move the vehicle suspension through suspension stroke

Methodology Applied
Scientific EffectLinear actuator: Linear Motor

Implementation Method 2

a first linear potentiometer positionable to contact a flat plate mounted to the vehicle hub of the vehicle along a flat plate first vertical margin during movement of the vehicle suspension through the suspension stroke

Methodology Applied
Scientific EffectLinear potentiometer: Displacement

Data Source

PatentUS12360012B2Bump steer calculator
Publication Date: 2025.07.15 ZMYEWSKI JUSTIN
  • US12360012B2 patent drawing
  • US12360012B2 patent drawing
  • US12360012B2 patent drawing

AI summary

A vehicle suspension bump steer measurement apparatus and method of measuring bump steer in a vehicle suspension for productive management of toe change throughout compression and rebound of a vehicle suspension.