Bumper Device with Pivoting Force Structure for Wheel Fixation

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Solution Overview

Problem

In small-overlap collisions, existing bumper devices fail to effectively transfer collision forces into the vehicle's side skirts due to insufficient and delayed fixation of the front wheel, leading to uncontrolled wheel movement and inefficient energy absorption.

Innovation Solution

A bumper device with parallel bumper support beams and a distal force introduction structure that pivots or bends to fix the front wheel in place before collision forces are introduced, using an actuator section to engage with the wheel's tread and prevent twisting, allowing controlled force transmission into the side skirts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the front wheel is fixed only when the barrier hits the wheel, then the structure is simpler, but the wheel fixation is delayed and insufficient, leading to uncontrolled wheel movement

Engineering Contradiction:
Improvewheel fixation reliabilityVSAvoidwheel fixation timing
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The distal force introduction structure is designed to pivot or bend into a locking position with respect to the wheel BEFORE the barrier makes contact with the wheel. This preliminary action ensures the wheel is secured in advance, preventing uncontrolled movement and maximizing force transmission effectiveness when the collision occurs.

Inventive Principle:
Principle #10Preliminary action

2Force

If the distal force introduction structure is made rigid, then the force transmission is more direct, but the structure cannot adapt to collision dynamics and may cause damage

Engineering Contradiction:
Improveforce transmission efficiencyVSAvoidcollision response adaptability
Core Design Contradiction:
ForceVSAdaptability or versatility

Solution Approach 1:

The distal force introduction structure is designed with dynamic characteristics, allowing it to pivot or bend about a horizontal axis during collision. This dynamic behavior enables the structure to adapt to the forces applied during small-overlap collisions while still effectively transmitting forces to the wheel, combining flexibility with force transmission capability.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If the wheel is allowed to move freely during collision, then the structure is simpler, but energy dissipation is insufficient and structural components are damaged

Engineering Contradiction:
Improvecollision energy dissipationVSAvoidbumper structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The bumper structure is segmented into distinct functional components: the distal force introduction structure that can pivot or bend, the wheel, and the side skirt. This segmentation allows each component to perform its specific function - the distal structure manages initial contact and wheel fixation, while the side skirt absorbs and dissipates collision energy, achieving effective energy management without excessive overall complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bumper device ensures early and effective fixation of the front wheel, preventing uncontrolled movement and enabling controlled transfer of collision forces into the side skirts, enhancing energy absorption and structural integrity during collisions.

Implementation Method 1

the distal force introduction structure on the bumper cross member or on the bumper support beam is pivotally mounted or attached in a bendable manner about an axis which is essentially parallel to the vertical axis of the vehicle and has an actuator section protruding forward in the direction of travel

Methodology Applied
Scientific EffectPivoting motion: Hinge

Implementation Method 2

when it is pivoted or kinked as a result of the collision, the free end of the distal force introduction structure on the outside of the vehicle is shifted in the direction of the tread of the vehicle wheel

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentEP3678901B1Bumper device, and vehicle comprising a bumper device
Publication Date: 2021.06.09 BAYERISCHE MOTOREN WERKE AG
  • EP3678901B1 patent drawingFigure 1~3
  • EP3678901B1 patent drawingFigure 4~6

AI summary

The invention relates to a bumper device for a vehicle (1) for supporting forces produced in the event of the vehicle colliding with a barrier (B). The invention is characterized in that a respective distal force transmitting structure (3; 103) is designed such that when the force transmitting structure is in a pivoted or bent state due to a collision, the vehicle exterior-side free end (33; 133) of the distal force transmitting structure (3; 103) moves in the direction towards the running surface (42) of the vehicle wheel (4) and fixes the vehicle wheel (4).