Bunion Resection Guide for Precise Bone Alignment

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Solution Overview

Problem

Current methods for correcting bunion deformities in orthopedic surgery face challenges such as lengthy and painful recovery, slow healing, and difficulty in aligning and stabilizing small bones during the resection and realignment process due to lack of repeatable landmarks and precise control over bone movement.

Innovation Solution

A bone plate system with a resection guide that includes a plate and a guide for positioning on the bone, allowing for precise cutting and alignment, and the use of fixation devices to secure the plate to the bone segments, facilitating controlled bone resection and realignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional plates and step-wise approach are used, then the surgery can be performed with standard equipment, but the alignment precision and repeatability are insufficient due to lack of landmarks

Engineering Contradiction:
Improvealignment precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The guide is positioned and secured to the bone before the actual cutting is performed. This preliminary positioning establishes repeatable landmarks and precise orientation for subsequent resection, solving the alignment precision problem while using a straightforward sequential process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guide acts as an intermediary device between the surgeon and the bone. It provides physical references (landmarks) and guides for cutting, enabling precise alignment without requiring complex measurement or positioning techniques

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If bones are sectioned and shifted without integrated guidance, then the procedure follows conventional steps, but the stability and close approximation of bone surfaces are difficult to achieve

Engineering Contradiction:
Improvebone stabilityVSAvoidease of bone positioning
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The guide combines multiple functions into a single integrated device: it provides positioning landmarks, guides cutting orientation, and facilitates bone approximation. This merging eliminates the need for separate steps and tools, making the procedure easier while ensuring stability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The guide structure itself provides the reference framework for the entire procedure. Once positioned, it self-establishes the geometric relationships needed for precise cutting and stable bone approximation without requiring additional measurement or adjustment steps

Inventive Principle:
Principle #25Self-service

3Reliability

If cutting is done before joining with plates, then the procedure follows conventional sequence, but repeatable landmarks are unavailable for consistent results

Engineering Contradiction:
Improverepeatability of resultsVSAvoidsurgical efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The guide is positioned and secured to the bone before the actual cutting is performed. This preliminary positioning establishes repeatable landmarks and precise orientation for subsequent resection, solving the alignment precision problem while using a straightforward sequential process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guide serves multiple functions: establishing landmarks, guiding cut orientation, and facilitating plate placement. This multi-functionality in a single device maintains surgical efficiency while improving reliability through consistent reference points

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10786291B2Proximal bunion resection guides and plates and methods of use
Publication Date: 2020.09.29 ZIMMER INC
  • US10786291B2 patent drawing
  • US10786291B2 patent drawing
  • US10786291B2 patent drawing

AI summary

Bone plate systems, resection guides, implants, and methods are disclosed. A bone plate system may include a plate including a plurality of openings and a resection guide. A plate may include a body with a first end and a second end, at least two openings in the body, a first opening positioned in the first end and a second opening positioned in the second end, and an alignment marking disposed on a surface of the body. A guide may include a body with a first end and a second end, at least one first opening in the first end of the body, and at least one second opening in the second end of the body. Surgical methods for using the bone plate system, resection guides, and implants are also disclosed.