Buoyant Drip Chamber Geometry to Prevent IV Backflow

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing IV systems with secondary fluid lines fail to prevent secondary drug backflow into primary line, leading to under-infusion and backflow, which is prone to failure of the check valve due to debris accumulation and pressure differential at the back check valve failure, which is prone to failure due to debris existing in infusates and minimal pressure differential at the back check valve affecting its performance. The secondary drug feed could potentially flow backwards into the primary fluid line leading to under-infusion and backflow, which is prone to failure of the check valve due to debris accumulation and minimal pressure differential at the back check valve affecting its performance.

Innovation Solution

A drip chamber device with a housing having a convergent-divergent shape and a movable valve member that blocks fluid communication between the inlet and chamber when the fluid level exceeds a predetermined level, using a buoyant force to prevent backflow and under-infusion by blocking secondary fluid from entering the primary line.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a check valve is positioned in the primary line to prevent backflow, then backflow prevention is improved, but reliability deteriorates due to check valve failure from debris accumulation and minimal pressure differential

Engineering Contradiction:
Improvebackflow preventionVSAvoidcheck valve reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent removes the check valve from the system entirely and replaces it with a passive geometric barrier (the convergent-divergent drip chamber structure) that prevents backflow through its physical design rather than through a mechanical valve component that can fail

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The drip chamber acts as an intermediary structure between the primary and secondary fluid lines, using its convergent-divergent geometry to create a physical barrier that blocks backflow without requiring active valve components

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If conventional drip chamber and check valve components are used, then backflow prevention is attempted, but device complexity increases and cost increases

Engineering Contradiction:
Improvebackflow preventionVSAvoidnumber of components
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the drip chamber and backflow prevention functions into a single integrated structure, eliminating the need for separate check valves and conventional drip chamber components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The convergent-divergent drip chamber structure serves multiple functions simultaneously: it acts as a flow indicator, a backflow prevention mechanism, and a fluid control element, replacing multiple separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents under-infusion and backflow by blocking secondary fluid from entering the primary line, reducing the number of components, and minimizing costs by replacing the check valve and conventional drip chamber, while being compatible with existing IV pumps.

Implementation Method 1

The valve member may be displaceable in a proximal direction into the sealing ring by a buoyant force when fluid level in the chamber exceeds a predetermined level

Methodology Applied
Scientific EffectBuoyant force: Archimedes' Principle (Buoyancy)

Data Source

PatentUS20250367377A1Convergent-divergent drip chamber integrated with floating valve member
Publication Date: 2025.12.04 CAREFUSION 303 INC
  • US20250367377A1 patent drawing
  • US20250367377A1 patent drawing
  • US20250367377A1 patent drawing

AI summary

A drip chamber device may include a housing including an inlet and an outlet disposed downstream of the inlet, and a chamber defined by an inner circumferential surface of the housing. The chamber may fluidly connect the inlet with the outlet. A valve member may be disposed in the chamber to move between (i) a closed state where fluid communication between the inlet and the chamber is blocked, and (ii) an open state where fluid communication between the inlet and the chamber is not blocked, based on a level of fluid within the chamber.