Buoyant Switching Valve Layout for Reliable Wastewater Flow Routing

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Solution Overview

Problem

Existing switching valves for water-bearing household appliances require additional magnetic coils for actuation and suffer from contamination issues, limited use due to high pressure requirements, and unreliable buoyant valve body control, making them costly and inefficient.

Innovation Solution

A switching valve design with a buoyant valve closing body that floats to close outlets, using a magnetic actuating device and a valve chamber volume distribution to ensure vertical path alignment, allowing reliable operation without external actuation for one outlet and using a magnetic actuator for the second outlet, with a flexible plastic and ferromagnetic material construction for improved sealing and reduced contamination sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a buoyant valve closing body is used to close outlets, then the actuating device complexity is reduced, but the reliability of valve body control deteriorates due to contamination and unpredictable floating paths

Engineering Contradiction:
Improveactuating device complexityVSAvoidvalve body control reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The valve chamber is designed with asymmetric volume distribution, creating a larger first volume and a smaller second volume. This asymmetry ensures that the buoyant valve closing body follows a predictable vertical path when floating, as the larger first volume provides sufficient space for the valve body to rise vertically without deviating toward the second outlet. This resolves the reliability issue while maintaining the simple buoyant actuation mechanism.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The inlet is positioned at the bottom of the valve chamber and the first outlet is positioned at the top, creating a vertical equipotential path for the buoyant valve closing body. This vertical arrangement ensures that the valve body naturally floats upward along a predictable path from the inlet region to the first outlet, improving control reliability while maintaining simple buoyant actuation without complex mechanical guides.

Inventive Principle:
Principle #12Equipotentiality

2Manufacturing precision

If the valve closing body is guided closely in the valve chamber, then sealing precision is improved, but contamination sensitivity increases causing blockage

Engineering Contradiction:
Improvesealing precisionVSAvoidcontamination sensitivity
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The valve closing body is made of flexible plastic material that can deform to conform to the sealing surface. This flexibility allows the valve body to achieve reliable sealing even with a relatively large clearance in the guide, as the flexible material can adapt to minor misalignments and maintain contact with the sealing surface. This reduces contamination sensitivity while preserving sealing precision.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sealing mechanism relies on pressure-driven parameter changes rather than precise mechanical guidance. When water pressure builds up in the valve chamber, it forces the valve closing body against the sealing surface with sufficient force to achieve a tight seal. This pressure-based sealing approach tolerates larger guide clearances and is less sensitive to contamination compared to precision mechanical guidance.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If high water pressure is used to press the valve closing body against the valve seat surface, then sealing reliability is improved, but the range of use is limited to high pressure applications

Engineering Contradiction:
Improvesealing reliabilityVSAvoidrange of use
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The design uses buoyancy as a counteracting force to water pressure. The buoyant valve closing body naturally rises against the direction of water pressure, and this buoyant force works in conjunction with the water pressure to push the valve body against the sealing surface. This counterbalancing mechanism allows reliable sealing at lower pressures compared to systems that rely solely on high water pressure to overcome gravity and friction.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The system uses the water pressure itself to achieve sealing, but in a different manner than conventional designs. Rather than using high pressure to force the valve closed, the water pressure acts on the valve chamber to push the buoyant valve body upward against the sealing surface. The system serves itself by using its own operating fluid to achieve the sealing function, expanding applicability to various pressure conditions.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If two magnetic coils are used to actuate the valve closing body, then operational versatility is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveoperational versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The design extracts the buoyancy function from the actuation mechanism and uses it as the primary actuation method. By removing the need for complex multi-coil electromagnetic actuation systems, the patent simplifies the device while maintaining operational versatility. The buoyant valve body naturally responds to water pressure changes to achieve the desired valve positioning, eliminating the need for additional magnetic coils.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces complex electromagnetic actuation mechanisms with a simpler buoyancy-based mechanical system. Instead of using multiple magnetic coils to control valve position, the design uses the natural buoyancy of the valve closing body in water to achieve automatic positioning and sealing. This substitution of mechanical principles simplifies the overall device structure while maintaining functional versatility.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides a robust, cost-effective, and contamination-insensitive switching valve suitable for controlling wastewater flows, enabling efficient operation with reduced energy consumption and improved sealing, suitable for washing machines and dishwashers.

Implementation Method 1

a buoyant valve closing body (29) arranged in the valve chamber (28)... the valve chamber (28) is designed in such a way that the valve closing body (29) closes the first outlet (23) when it floats up

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

an actuating device (25) for the valve closing body (29)... an electromagnetic actuator, an additional magnetic coil is therefore required

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Implementation Method 3

The water in the valve chamber is under a certain pressure, which presses the valve closing body against the first valve seat surface... Due to the pressure of the liquid in the valve chamber, the valve closing body is then pressed further against the first valve seat surface

Methodology Applied
Scientific EffectFluid pressure: Pressure Increase

Data Source

PatentEP2758693B1Switching valve comprising a buoyant valve closing body and water-using household apparatus comprising such a switching valve
Publication Date: 2015.08.12 BSH HAUSGERATE GMBH
  • EP2758693B1 patent drawingFigure 1
  • EP2758693B1 patent drawingFigure 2
  • EP2758693B1 patent drawingFigure 3~4

AI summary

The invention relates to a switching valve (2) for a water-using household apparatus (1), comprising a valve chamber (28), at least one valve closing body (29) arranged in the valve chamber, an actuation device (25) for the valve closing body (29), at least one inlet (22), a first outlet (23) and at least one second outlet (24), the inlet (22) being arranged at the bottom of the valve chamber (28) in an operating position, the first outlet (23) being arranged at the top of the valve chamber (28) and the second outlet (24) being arranged next to the first outlet (23) at the top of the valve chamber (28). Furthermore, the valve closing body (29) is a buoyant valve closing body (29), the valve chamber (28) is disposed such that, when floating upwards, the valve closing body (29) closes the first outlet (23), and the first outlet (23) is arranged vertically above the inlet (22) in the operating position; additionally, the volume distribution of the valve chamber (28) is such that the valve closing body (29) follows a vertical path when floating upwards.