Buried-Channel Oxide Semiconductor Transistor Structure

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Semiconductor devices with oxide semiconductor films face issues of varying electrical characteristics due to interface states with insulating films and high oxygen vacancy levels, leading to low long-term reliability and damage from plasma exposure during deposition.

Innovation Solution

A buried-channel transistor structure is implemented with multiple oxide semiconductor films, where a second oxide semiconductor film with a crystalline structure is stacked over a first oxide semiconductor film, and a third oxide semiconductor film is provided above the second, with the third film acting as a barrier to reduce plasma damage and oxygen vacancy influence, using specific materials and deposition methods to achieve a well-shaped conduction band structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single oxide semiconductor film is used, then the device structure is simple, but electrical characteristics vary due to interface states with insulating films

Engineering Contradiction:
Improvestructure simplicityVSAvoidelectrical characteristic stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The oxide semiconductor film is divided into multiple layers (first oxide semiconductor film and second oxide semiconductor film) to separate the interface contact function from the channel formation function. The first film contacts the insulating film and serves as a buffer, while the second film forms the functional channel, thus isolating the interface state effects from the active channel region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first oxide semiconductor film acts as an intermediary layer between the insulating film and the second oxide semiconductor film. It absorbs the harmful interface states and prevents them from affecting the electrical characteristics of the second film, thereby protecting the functional channel from interface-related degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If oxide semiconductor film is exposed to plasma during deposition, then insulating films can be deposited, but the oxide semiconductor film suffers damage and generates oxygen vacancies

Engineering Contradiction:
Improvedeposition capabilityVSAvoidoxygen vacancy level
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The first oxide semiconductor film is deposited beforehand to create a protective sacrificial layer. This layer is intentionally designed to be exposed to plasma during subsequent insulating film deposition, so that it absorbs the plasma damage and oxygen vacancy generation, protecting the second oxide semiconductor film from such harmful effects.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The first oxide semiconductor film serves as a protective intermediary that shields the second oxide semiconductor film from plasma exposure. It absorbs the harmful plasma effects and oxygen vacancies, allowing the functional second film to remain intact and undamaged throughout the manufacturing process.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If oxygen vacancies are present in oxide semiconductor film, then manufacturing is easier, but long-term reliability decreases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlong-term reliability
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The device is segmented into two oxide semiconductor films with different functions: the first film is designed to tolerate oxygen vacancies and plasma exposure, while the second film is protected and maintains low oxygen vacancy levels for long-term reliability. This functional segmentation allows each layer to be optimized for its specific role.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first oxide semiconductor film acts as a sacrificial intermediary that accumulates oxygen vacancies and manufacturing-induced defects, preventing these harmful effects from reaching the second oxide semiconductor film. This protects the functional channel from degradation and ensures long-term device reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the reliability and stability of semiconductor devices by reducing oxygen vacancy-induced defects and plasma damage, resulting in improved electrical characteristics and long-term performance.

Implementation Method 1

a second oxide semiconductor film having a crystalline structure is stacked over a first oxide semiconductor film

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 2

the third oxide semiconductor film reduces damage to the second oxide semiconductor film which is caused at the time of exposure to plasma

Methodology Applied
Scientific EffectPlasma: Plasma

Data Source

PatentUS10439073B2Semiconductor device and method for manufacturing the same
Publication Date: 2019.10.08 SEMICON ENERGY LAB CO LTD
  • US10439073B2 patent drawing
  • US10439073B2 patent drawing
  • US10439073B2 patent drawing

AI summary

A highly reliable semiconductor device exhibiting stable electrical characteristics is provided. Further, a highly reliable semiconductor device is provided. Oxide semiconductor films are stacked so that the conduction band has a well-shaped structure. Specifically, a transistor having a multi-layer structure is manufactured in which a second oxide semiconductor film having a crystalline structure is stacked over a first oxide semiconductor film, and at least a third oxide semiconductor film is provided over the second oxide semiconductor film. When a buried channel is formed in the transistor, few oxygen vacancies are generated and the reliability of the transistor is improved.