Buried Chip Antenna Module with Insulating Shield

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Solution Overview

Problem

The challenge is to reduce the size of electronic devices with antennas while minimizing noise interference from radiating elements, as existing configurations often require increased circuit board area due to the placement of reflector elements and chip components, leading to inefficiencies in high-frequency signal transmission.

Innovation Solution

The solution involves a configuration where chip components are buried in a resin layer with a reflector element and an insulating layer, positioned between the chip components and the radiating element, which reduces noise interference and allows for a more compact design by eliminating the need for additional mounting areas on the circuit board.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If reflector elements and chip components are separately mounted on the circuit board, then noise interference is reduced, but the circuit board area increases

Engineering Contradiction:
Improvenoise interferenceVSAvoidcircuit board area
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The patent combines the reflector element and chip components into a single integrated module structure. The chip components are mounted on a substrate that also carries the reflector element, allowing both elements to occupy the same spatial footprint on the circuit board. This merging eliminates the need for separate mounting areas while maintaining the noise isolation benefits through internal positioning and shielding arrangements within the module.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements a nested configuration where chip components are positioned within the spatial envelope defined by the reflector element, or vice versa. The module structure allows one component to be housed within or alongside the other, maximizing space utilization. This nesting approach enables both the reflector and chip components to coexist in a compact arrangement that reduces overall circuit board area while maintaining functional separation for noise reduction.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If chip components are placed close to the radiating element, then device size is reduced, but noise interference increases

Engineering Contradiction:
Improvedevice sizeVSAvoidnoise interference
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an insulating layer as an intermediary between the chip components and the radiating element. This insulating layer acts as a barrier that reduces electromagnetic coupling and noise interference while allowing the components to be positioned in close proximity. The intermediary material provides electrical isolation and shields the sensitive chip components from the high-frequency electromagnetic fields generated by the radiating element, enabling compact device design without sacrificing noise performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If additional mounting areas are provided for reflector elements, then noise interference is minimized, but device complexity increases

Engineering Contradiction:
Improvenoise interferenceVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the reflector element with the chip component mounting substrate to form a single integrated module. Instead of providing separate mounting areas on the circuit board, the reflector is incorporated into the module structure itself, reducing the number of discrete components and mounting operations required. This integration simplifies the overall device architecture while maintaining the noise isolation functionality through internal spatial arrangement and shielding.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the size of electronic devices and minimizes noise interference, allowing for efficient high-frequency signal processing without increasing the circuit board area, thereby enhancing the compactness and performance of electronic devices.

Implementation Method 1

an insulating layer disposed on the reflector element... effectively reduces the size of electronic devices and minimizes noise interference

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS9953937B2Electronic device and method of producing the same
Publication Date: 2018.04.24 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9953937B2 patent drawing
  • US9953937B2 patent drawing
  • US9953937B2 patent drawing

AI summary

An electronic device includes a structure including a first resin layer, an electronic component buried in the first resin layer, a reflector element for antenna disposed on the first resin layer, and an insulating layer disposed on the reflector element; a semiconductor device; a second resin layer in which the structure and the semiconductor device are buried; and a radiating element of the antenna, the radiating element being disposed on the insulating layer and electrically coupled the semiconductor device.