Buried Gate Semiconductor Device with Dummy Active Region

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Solution Overview

Problem

The increased integration of semiconductor devices with buried gates leads to misalignment issues in contact formation between sub word line drivers and buried gates, causing current leakage due to connections with the substrate.

Innovation Solution

A semiconductor device design incorporating a dummy active region with P-type and N-type impurity regions forming a PN junction diode, which prevents current leakage by acting as a reverse-biased diode when misalignment occurs, and a method of manufacturing involving the formation of a device isolation layer, trench etching, gate formation, and impurity implantation to create this diode structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a buried gate is applied to reduce parasitic capacitance, then sensing margins are improved, but misalignment between contact and buried gate becomes more likely

Engineering Contradiction:
Improvesensing marginsVSAvoidcontact alignment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

A dummy active region is introduced as an intermediary structure between the contact and the substrate. This dummy active region includes a first impurity region and a second impurity region that form a PN junction diode, acting as a mediator to prevent current leakage when misalignment occurs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The dummy active region with PN junction diode is formed in advance before contact formation. This pre-formed structure serves as a protective cushion that prevents current leakage to the substrate if misalignment occurs during subsequent contact formation processes.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Ease of manufacture

If contact misalignment occurs, then current leakage to substrate increases, but device functionality is compromised

Engineering Contradiction:
Improvecontact formation toleranceVSAvoidcurrent leakage
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The potential harmful effect of misalignment is converted into a beneficial protective mechanism. When misalignment occurs and the contact connects to the dummy active region instead of the buried gate, the PN junction diode formed by the first and second impurity regions becomes reverse-biased, blocking current leakage to the substrate and turning the misalignment error into a protective feature.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If distance between metal line and buried gate is increased, then parasitic capacitance is reduced, but misalignment probability increases

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidcontact alignment
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The dummy active region serves as an intermediary protective layer between the contact and the substrate. This mediator structure allows for increased distance between the metal line and buried gate (reducing parasitic capacitance) while providing a safety mechanism that prevents current leakage if misalignment occurs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents current leakage to the substrate even when misalignment occurs during contact formation, ensuring reliable operation of semiconductor devices with buried gates.

Implementation Method 1

The dummy active region may include a P-type impurity region and an N-type impurity region in contact with the P-type impurity region

Methodology Applied
Scientific EffectPN junction diode: Diode

Data Source

PatentUS9508723B2Semiconductor device having buried gate and manufacturing method thereof
Publication Date: 2016.11.29 SK HYNIX INC
  • US9508723B2 patent drawing
  • US9508723B2 patent drawing
  • US9508723B2 patent drawing

AI summary

A dummy active region is formed in a region in which a gate contact for supplying operation power to the buried gate is formed, and a PN junction diode connected to the gate contact in a reverse bias direction is formed in the dummy active region. Current leakage, in which current flows out toward a substrate, is prevented even when misalignment of the gate contact occurs.