Buried-Gate FET Structure With Tapered Channel for RF Linearity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional field-effect transistors (FETs) face issues such as current collapse, high vertical electric field-induced stress, degraded electrostatic isolation, limited linearity, and increased junction temperature due to top gate contact configurations, which affect their RF power performance, frequency operation, and reliability.

Innovation Solution

The implementation of buried gate structures with a tapered channel layer, where the gates contact the epitaxial channel layer only from the sides, allowing for lateral gating and modulation of channel width to control drain current, thereby engineering improved transfer characteristics and linearity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a top gate contact configuration is used, then the device structure is simple and easy to manufacture, but current collapse occurs due to electron trapping at the drain end of the gate, degrading RF power performance

Engineering Contradiction:
Improvegate structure fabricationVSAvoidRF power performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The gate contact is extracted from the top surface and repositioned to the bottom of the device. The gate electrode is embedded in the substrate with its active region at the bottom, eliminating the top gate contact configuration that causes electron trapping and current collapse while maintaining manufacturing feasibility through modified fabrication processes

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The gate structure is inverted from the conventional top-contact configuration to a bottom-contact configuration. The gate electrode is positioned at the bottom of the substrate rather than on the top surface, fundamentally changing the electric field distribution to eliminate the harmful vertical field at the drain end while preserving the gating function

Inventive Principle:
Principle #13The other way round (Inversion)

2Device complexity

If a top gate contact configuration is used, then the device structure is simple, but high vertical electric field induces tensile stress causing cracks in epitaxial layers, limiting reliability

Engineering Contradiction:
Improvegate structureVSAvoiddevice lifetime
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The problematic vertical gate field is extracted/eliminated by removing the top gate contact. The gate is repositioned to the bottom, replacing the vertical field mechanism with a lateral field mechanism that does not induce tensile stress in the epitaxial layers, thereby preventing cracks and improving device reliability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention converts the harmful vertical electric field effect into a beneficial lateral field configuration. By inverting the gate structure, the strong vertical field that caused piezoelectric stress and cracks is replaced with a lateral field that achieves gate control without inducing mechanical stress in the epitaxial layers

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Speed

If gate length is scaled down for high frequency operations, then frequency performance improves, but electrostatic isolation is degraded due to short channel effects, limiting gain and increasing leakage

Engineering Contradiction:
Improveoperational frequencyVSAvoidelectrostatic isolation
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The gate control mechanism transitions from vertical field (top gate) to lateral field (bottom gate). This dimensional change in field direction allows the gate to maintain electrostatic isolation and control over the channel even when scaled to short lengths, as the lateral field configuration provides better field confinement and reduced short channel effects

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Inverting the gate to the bottom position changes the field geometry from vertical to lateral, which fundamentally improves electrostatic isolation. The lateral field configuration naturally provides better gate control and reduced leakage currents, enabling the device to maintain performance at scaled dimensions for high frequency operations

Inventive Principle:
Principle #13The other way round (Inversion)

4Power

If conventional HEMT operation with vertical gate field is used, then the gm curve shows a peak due to electron density modulation, but this abrupt change results in large gm derivatives degrading linearity performance

Engineering Contradiction:
ImprovetransconductanceVSAvoidlinearity performance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

Inverting the gate structure from top to bottom contact changes the field configuration from vertical to lateral. This inversion transforms the transconductance characteristic from a peaked shape (caused by vertical field-induced electron density modulation) to a more gradual curve, reducing higher-order gm derivatives and improving linearity performance

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The invention changes the fundamental parameter of field direction from vertical to lateral. This parameter change fundamentally alters the transconductance curve shape from peaked to gradual, reducing the magnitude of gm derivatives and improving linearity while maintaining adequate transconductance values for power applications

Inventive Principle:
Principle #35Parameter changes

5Device complexity

If top gate contact configuration is used, then the device structure is conventional, but junction temperature peaks at the drain end of the gate where electric field is highest, increasing with device periphery and limiting output power

Engineering Contradiction:
Improvegate configurationVSAvoidjunction temperature
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The gate is extracted from the top surface and repositioned to the bottom of the device. This extraction removes the gate from the high-temperature region near the drain end, allowing heat to dissipate more effectively and reducing the peak junction temperature that limits output power and efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Moving the gate to the bottom dimension changes the thermal management geometry. The gate is positioned away from the primary heat generation zone at the drain end, improving thermal dissipation pathways and reducing the temperature rise that occurs with increased device periphery

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the linearity and frequency performance of FETs by minimizing high-order transconductance derivatives and varying threshold voltages along the depth direction, leading to improved RF power efficiency and extended device lifetime.

Implementation Method 1

For GaN-based high electron mobility transistors (HEMTs) with strong piezoelectricity

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

the AlGaN barrier layer comprises a first AlGaN layer and a second AlGaN layer, each having a different polarization direction

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS20230411505A1High linearity FET with buried gate structures and tapered channel layer
Publication Date: 2023.12.21 TELEDYNE SCIENTIFIC & IMAGING LLC
  • US20230411505A1 patent drawing
  • US20230411505A1 patent drawing
  • US20230411505A1 patent drawing

AI summary

A FET with buried gate structures which contact an epitaxial channel layer only from the sides. The epitaxial channel layer preferably comprises multiple channel segments, the widths of which vary along the depth direction. By controlling the slope of the channel sidewalls and the distance between buried gate structures, the FET's transfer characteristics can be engineered to improve the FET's linearity.