Buried Gate Structure for GAA FinFET Leakage Suppression

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Solution Overview

Problem

GAA finFET devices face challenges with off-state leakage current due to drain-induced barrier lowering, which degrades device performance and requires improved gate control to mitigate short-channel effects.

Innovation Solution

The formation of buried gate structures below the bottom channel and source/drain structures in FET devices, which reduces off-state leakage current and tunes the threshold voltage by controlling recess depth and connecting or separating adjacent buried gate structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional gate structures are used in scaled-down FET devices, then device scaling is achieved, but off-state leakage current increases due to drain-induced barrier lowering

Engineering Contradiction:
Improvedevice scalingVSAvoidoff-state leakage current
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a buried gate structure positioned beneath the channel region, adding a vertical dimension to gate control. This third-dimensional gating approach (from conventional planar or FinFET side-gating) enables electrostatic control of the channel from below, effectively suppressing drain-induced barrier lowering and reducing off-state leakage current while maintaining scaled device dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The gate control is segmented into multiple independent gate structures: a conventional top gate and a buried gate positioned below the channel. This segmentation allows independent optimization of each gate's electrostatic control, with the buried gate specifically targeting suppression of short-channel effects and leakage current while the top gate provides primary channel control.

Inventive Principle:
Principle #1Segmentation

2Productivity

If device dimensions are reduced to increase storage capacity and processing speed, then performance improves, but manufacturing complexity increases

Engineering Contradiction:
Improveprocessing speedVSAvoidmanufacturing process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The buried gate structure is formed prior to channel formation through selective epitaxial growth in recessed regions. This preliminary action establishes the gate control architecture before subsequent processing steps, simplifying the overall manufacturing sequence by integrating the buried gate formation into existing epitaxial and etching processes rather than adding separate fabrication stages.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250366048A1Buried gate structures for semiconductor devices
Publication Date: 2025.11.27 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250366048A1 patent drawing
  • US20250366048A1 patent drawing
  • US20250366048A1 patent drawing

AI summary

The present disclosure describes a semiconductor device having a buried gate structure. The semiconductor device includes a substrate and a fin structure on the substrate. The fin structure includes a top portion and a bottom portion. The semiconductor device further includes a gate structure on the bottom portion of the fin structure. Multiple semiconductor layers in the top portion of the fin structure are disposed on the gate structure. The semiconductor device further includes a source/drain structure above the gate structure and in contact with the multiple semiconductor layers.