Buried Heterostructure Layout for Low-Capacitance Optical Devices

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Solution Overview

Problem

Existing semiconductor optical devices with buried heterostructures face challenges in reducing parasitic capacitance and inter-diffusion, which limits their high-speed operation and reliability, particularly due to issues with Fe/Zn inter-diffusion leading to current leakage and capacitance increase.

Innovation Solution

The semiconductor optical device incorporates a buried mesa structure with an Fe-doped current blocking layer and a highly Zn-doped cladding layer, minimizing contact area to reduce Fe/Zn inter-diffusion, and using a low Zn-doped or undoped thin cladding layer above the active region to suppress inter-diffusion, thereby reducing parasitic capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If an Fe-doped current blocking layer is used to reduce parasitic capacitance, then parasitic capacitance is reduced, but Fe/Zn inter-diffusion occurs leading to current leakage and performance degradation

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidcurrent leakage
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

A thin n-type cladding layer is introduced as an intermediary between the Fe-doped current blocking layer and the Zn-doped layers. This intermediate layer acts as a diffusion barrier that prevents Fe and Zn atoms from mixing, thereby eliminating the harmful inter-diffusion effect while preserving the low parasitic capacitance benefit of the Fe-doped layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device employs a composite heterostructure combining multiple doped layers (Fe-doped InP, n-type InP, Zn-doped InP) with distinct functional properties. Each layer contributes specific characteristics: Fe-doping provides low capacitance, n-type layer provides diffusion barrier, and Zn-doping provides current blocking. The composite structure achieves superior overall performance that individual layers cannot provide alone.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a thin n-type cladding layer is added to prevent Fe diffusion, then inter-diffusion is reduced, but additional capacitance is introduced limiting high speed operation

Engineering Contradiction:
Improveinter-diffusion suppressionVSAvoidcapacitance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The n-type cladding layer is optimized with specific parameter ranges: thickness of 5-20 nm (thin enough to minimize capacitance) and doping concentration of 1×10^17 to 1×10^18 cm^-3 (high enough to provide effective diffusion barrier). By precisely controlling these parameters, the layer provides inter-diffusion suppression while introducing minimal additional capacitance.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If Fe doping concentration is decreased to suppress inter-diffusion, then inter-diffusion is reduced, but current blocking effect becomes insufficient causing current leakage

Engineering Contradiction:
Improveinter-diffusion suppressionVSAvoidcurrent leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The current blocking function is segmented across multiple layers rather than relying solely on Fe doping concentration. The Fe-doped layer provides primary current blocking, while the Zn-doped layers provide secondary blocking. This segmentation allows each layer to operate at optimized doping levels, preventing both inter-diffusion and current leakage through distributed functionality.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves reduced parasitic capacitance and suppressed inter-diffusion, enhancing the performance and reliability of semiconductor optical devices for high-speed applications in optical communications and data centers.

Implementation Method 1

the buried heterostructure is formed by regrowth of current blocking layers (made of materials of higher resistance than the active region), which prevent transverse carrier spreading

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

adding Fe to the insulating layer reduces parasitic capacitance but resulting Zn/Fe inter-diffusion reduces the performance. In particular, Zn diffusion into the high-insulating buried Fe-doped InP layer damages the insulating property

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

contact portions of the Fe-doped current blocking layer extend above the active region to contact the highly Zn-doped layer, and the second n-type cladding layer is outside the contact portions to prevent Zn/Fe inter-diffusion

Methodology Applied
Scientific EffectDiffusion Barrier: Diffusion Barrier

Data Source

PatentUS20230411931A1Semiconductor optical device with a buried heterostructure (BH) having reduced parasitic capacitance and reduced inter-diffusion
Publication Date: 2023.12.21 APPLIED OPTOELECTRONICS INC(US)
  • US20230411931A1 patent drawing
  • US20230411931A1 patent drawing
  • US20230411931A1 patent drawing

AI summary

A semiconductor optical device including a buried heterostructure (BH) has reduced parasitic capacitance and reduced inter-diffusion. The semiconductor optical device is manufactured by a regrowth on both sides of a mesa structure with an Fe-doped current blocking layer and an n-type cladding layer outside of an active region in the mesa structure. The Fe-doped current blocking layer and the n-type cladding layer may be disposed and configured such that Fe/Zn inter-diffusion is reduced or prevented by minimal contact between the Fe-doped current blocking layer and a highly Zn-doped cladding layer and by the n-type cladding layer, as will be described in greater detail below. A low Zn-doped or undoped material may be used for a thin cladding layer above the active region in the mesa structure to further suppress Zn/Fe inter-diffusion.