Buried Pad Routing in GAA Isolation for Compact Layouts

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Solution Overview

Problem

As feature size of semiconductor devices decreases, there is a challenge in optimizing circuit layouts due to space constraints, particularly in integrating gate-all-around transistor structures with conventional routing methods.

Innovation Solution

The integration of buried conductive pads within isolation structures, such as shallow trench isolation, allows for enhanced routing flexibility and reduced area requirements by forming these pads in multiple dimensions, specifically in gate-all-around transistor structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conventional routing methods are used with gate-all-around transistor structures, then routing simplicity is maintained, but space utilization deteriorates and area requirements increase

Engineering Contradiction:
Improvearea requirementsVSAvoidrouting flexibility
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent implements buried conductive pads extending in multiple dimensions within the isolation structure, specifically in two-dimensional planes beneath the transistor structures. This dimensional transformation allows electrical connections to be established without occupying additional lateral space, thereby reducing area requirements while maintaining routing flexibility through three-dimensional path options.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The buried conductive pads are nested within the isolation structure, placing conductive elements inside the existing isolation regions rather than adding separate routing layers. This nesting approach allows routing functionality to be integrated within the isolation structure itself, reducing overall device area while preserving routing capabilities.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If feature size decreases, then device density improves, but space constraints worsen

Engineering Contradiction:
Improvedevice densityVSAvoidspace constraints
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

By moving conductive pads into the vertical dimension within the isolation structure, the patent enables continued device density improvement without proportionally increasing lateral space requirements. The multi-dimensional routing approach allows compact feature sizes while maintaining adequate spacing for electrical connections.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If central poly pitch is reduced, then circuit layout compactness improves, but manufacturing precision requirements worsen

Engineering Contradiction:
Improvecentral poly pitchVSAvoidalignment precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The buried conductive pads are formed within the isolation structure using the same processing steps as the isolation formation itself, nesting the conductive element creation within the existing manufacturing flow. This approach reduces the need for additional high-precision alignment steps, allowing central poly pitch reduction without proportionally increasing manufacturing complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20250323158A1Buried pad for use with gate-all-around device
Publication Date: 2025.10.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250323158A1 patent drawing
  • US20250323158A1 patent drawing
  • US20250323158A1 patent drawing

AI summary

A semiconductor structure includes an isolation structure formed on a substrate, a gate-all-around transistor structure formed on the isolation structure, a via electrically coupled to a gate terminal of the gate-all-around transistor structure, and a buried conductive pad formed within the isolation structure and electrically coupled to the via. The buried conductive pad can extend through the isolation structure in two dimensions, such as in both a vertical dimension and a horizontal dimension. The semiconductor structure can provide advantages in terms of routing flexibility, among other possible advantages.