Compact Burner With Alternating Feed Openings

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Solution Overview

Problem

Existing burners for fuel cell systems are not compact enough and costly to manufacture, with complex designs that complicate the feeding of fuel and oxidant gases, leading to inefficiencies and increased installation space requirements.

Innovation Solution

The burner features a compact design with oxidant and fuel feed openings arranged alternately on a side facing away from the combustion chamber, forming a straight connection area that simplifies gas feeding and reduces manufacturing costs, utilizing a partition to separate distributor spaces and incorporating a cooling area to manage heat and airflow effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If feed openings are arranged on the inlet side of the combustion chamber, then fuel and oxidant can be fed into the combustion chamber, but the installation space required is large and the design is not compact

Engineering Contradiction:
Improveinstallation spaceVSAvoidfeeding operation
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The feed openings are relocated from the inlet side (one dimension) to the lateral side of the combustion chamber (another dimension), allowing feed lines to approach from the side rather than the front, thereby reducing the required installation space while maintaining feeding functionality

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The wall structure is segmented into distinct functional zones: a connection area for feed openings, an oxidant distributor space, and a fuel distributor space, separated by partition walls. This segmentation allows independent optimization of each zone and simplifies the overall compact design

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If a common enclosing wall is used for oxidant and fuel distributor spaces, then manufacturing is simplified, but the feed lines must be led laterally which increases complexity

Engineering Contradiction:
Improvewall structure manufactureVSAvoidfeed line configuration
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The common enclosing wall is segmented by inserting partition walls that divide the interior into separate oxidant and fuel distributor spaces. These partitions create distinct channels that guide feed lines directly to their respective distributor spaces, simplifying feed line configuration while maintaining the benefits of a unified wall structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Partition walls act as intermediaries between the common enclosing wall and the feed line system, providing separate fluidic pathways that eliminate the need for complex lateral routing while maintaining structural simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If multiple feed openings are arranged in a straight connection area, then the interface is simplified and manufacturing cost is reduced, but the arrangement must be on the side facing away from the combustion chamber

Engineering Contradiction:
Improvemanufacturing costVSAvoiddistance from combustion chamber
Core Design Contradiction:
Ease of manufactureVSLength of stationary object

Solution Approach 1:

The connection area with multiple feed openings is positioned on the lateral side of the combustion chamber rather than on the inlet side, utilizing a different spatial dimension to achieve simplified interface design and reduced manufacturing costs without excessive distance from the combustion process

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design results in a more compact, cost-effective burner that stabilizes flames, reduces overheating, and allows for efficient operation with low-calorific fuels, enabling stable operation in fuel cell systems with high fuel utilization and reduced dynamic pressure and electric energy consumption.

Implementation Method 1

the oxidant distributor space and fuel distributor space are separated by this from each other, namely, from the feed openings to the inlet openings

Methodology Applied
Scientific EffectPhysical separation:

Implementation Method 2

incorporating a cooling area to manage heat and airflow effectively

Methodology Applied
Scientific EffectHeat management: Cooling

Implementation Method 3

a combustion chamber (2), in which the combustion reaction takes place during the operation of the burner

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS8672674B2Burner
Publication Date: 2014.03.18 J EBERSPAECHER GMBH & CO KG
  • US8672674B2 patent drawing
  • US8672674B2 patent drawing
  • US8672674B2 patent drawing

AI summary

A burner (1) for burning a gaseous oxidant with a gaseous fuel, with a combustion chamber (2), in which the combustion reaction takes place during the operation of the burner (2), has a wall structure (4) which defines the combustion chamber (2) on the inlet side and which has oxidant openings (5) for introducing the oxidant into the combustion chamber (2) and fuel openings (6), which are separate therefrom, for introducing the fuel into the combustion chamber (2). The wall structure (4) has an oxidant distributor space (7), which is fluidically connected with the oxidant openings (5) on the outlet side and is fluidically connected with at least one oxidant feed opening (9) on the inlet side, as well as contains a fuel distributor space (8), which is fluidically separated from the oxidant distributor space (7) and is fluidically connected on the outlet side with the fuel openings (6) and is fluidically connected with at least one fuel feed opening (10) on the inlet side. A plurality of oxidant feed openings (9) are formed in the wall structure (4) on a side facing away from the combustion chamber (2), a plurality of fuel feed openings (10) are formed in the wall structure (4) on the side facing away from the combustion chamber (2), and the oxidant feed openings (9) and fuel feed openings (10) are arranged next to each other and alternating with one another in a straight connection area (11).