Integrated Burner and Cooling Passage Layout for Gas Mixing
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Solution Overview
Problem
Existing cooking appliances face challenges in safety, operational reliability, and structural complexity, particularly in the design of burner assemblies and gas mixture combustion systems.
Innovation Solution
A cooking appliance design featuring a cabinet with integrated burner assemblies, a nozzle assembly for gas supply, and a cooling passage system that separates intake and exhaust passages to enhance mixing efficiency, reduce heat transfer, and improve aesthetics and space utilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the burner assembly and gas mixture combustion system are designed with separate components for mixing, combusting, and exhausting, then the operational reliability and safety are improved, but the device complexity increases
Solution Approach 1:
The patent integrates the mixing tube, burner assembly, and exhaust passage into a single unified structure. The mixing tube serves dual purposes as both a combustion chamber and an exhaust passage, eliminating the need for separate components. This merging reduces device complexity while maintaining operational reliability through the integrated design that ensures proper gas flow and combustion.
2Productivity
If the mixing tube length is extended to improve mixing efficiency, then the mixing efficiency is improved, but the burner assembly size increases
Solution Approach 1:
The patent places the mixing tube inside the burner assembly structure, with the exhaust passage integrated within or around the mixing tube. This nested arrangement allows the mixing tube to be sufficiently long for effective gas mixing while the entire assembly remains compact. The exhaust passage is positioned to utilize the same spatial envelope as the mixing tube, achieving space efficiency without compromising mixing performance.
3Volume of stationary object
If the intake passage and exhaust passage are positioned close together to improve space utilization, then the space utilization is improved, but heat transfer from exhaust to intake increases
Solution Approach 1:
The patent introduces a barrier or partition structure between the intake passage and exhaust passage. This intermediary element prevents direct heat transfer from the hot exhaust gases to the cooler intake air, while still allowing the passages to be positioned in close proximity for space efficiency. The barrier acts as a thermal insulator, maintaining the temperature differential between intake and exhaust flows.
4Volume of moving object
If the mixing tube length is reduced to decrease burner assembly size, then the device size is reduced, but the mixing efficiency decreases
Solution Approach 1:
The patent enhances the mixing process by introducing radial or spiral flow components through the mixing tube design. Instead of relying solely on axial length for mixing, the geometry of the mixing tube creates rotational or turbulent flow patterns that increase the mixing efficiency within a shorter axial distance. This dimensional approach to fluid flow allows effective mixing in a compact configuration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables a simplified structure with improved mixing efficiency, stable gas supply, and enhanced safety and reliability, while also improving the appliance's aesthetics and space efficiency by integrating intake and exhaust passages.
Implementation Method 1
a cooling passage formed partitioned from the intake passage, and in which air for cooling components provided within the cabinet flows
Implementation Method 2
a burner assembly provided within the cabinet, for combusting a gas mixture of gas and air drawn into the intake passage
Data Source
AI summary
A cooking appliance is provided. The cooking appliance includes a cabinet; an intake passage through which outer air drawn in from outside the cabinet flows; a burner assembly provided within the cabinet, to combust a gas mixture of gas and air drawn into the intake passage; a nozzle assembly that supplies gas to the burner assembly; and a cooling passage formed partitioned from the intake passage, and through which air to cool components provided within the cabinet flows.


