Integrated Burner and Cooling Passage Layout for Gas Mixing

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Solution Overview

Problem

Existing cooking appliances face challenges in safety, operational reliability, and structural complexity, particularly in the design of burner assemblies and gas mixture combustion systems.

Innovation Solution

A cooking appliance design featuring a cabinet with integrated burner assemblies, a nozzle assembly for gas supply, and a cooling passage system that separates intake and exhaust passages to enhance mixing efficiency, reduce heat transfer, and improve aesthetics and space utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the burner assembly and gas mixture combustion system are designed with separate components for mixing, combusting, and exhausting, then the operational reliability and safety are improved, but the device complexity increases

Engineering Contradiction:
Improveoperational reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the mixing tube, burner assembly, and exhaust passage into a single unified structure. The mixing tube serves dual purposes as both a combustion chamber and an exhaust passage, eliminating the need for separate components. This merging reduces device complexity while maintaining operational reliability through the integrated design that ensures proper gas flow and combustion.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If the mixing tube length is extended to improve mixing efficiency, then the mixing efficiency is improved, but the burner assembly size increases

Engineering Contradiction:
Improvemixing efficiencyVSAvoidburner assembly size
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent places the mixing tube inside the burner assembly structure, with the exhaust passage integrated within or around the mixing tube. This nested arrangement allows the mixing tube to be sufficiently long for effective gas mixing while the entire assembly remains compact. The exhaust passage is positioned to utilize the same spatial envelope as the mixing tube, achieving space efficiency without compromising mixing performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Volume of stationary object

If the intake passage and exhaust passage are positioned close together to improve space utilization, then the space utilization is improved, but heat transfer from exhaust to intake increases

Engineering Contradiction:
Improvespace utilizationVSAvoidheat transfer
Core Design Contradiction:
Volume of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a barrier or partition structure between the intake passage and exhaust passage. This intermediary element prevents direct heat transfer from the hot exhaust gases to the cooler intake air, while still allowing the passages to be positioned in close proximity for space efficiency. The barrier acts as a thermal insulator, maintaining the temperature differential between intake and exhaust flows.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Volume of moving object

If the mixing tube length is reduced to decrease burner assembly size, then the device size is reduced, but the mixing efficiency decreases

Engineering Contradiction:
Improveburner assembly sizeVSAvoidmixing efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The patent enhances the mixing process by introducing radial or spiral flow components through the mixing tube design. Instead of relying solely on axial length for mixing, the geometry of the mixing tube creates rotational or turbulent flow patterns that increase the mixing efficiency within a shorter axial distance. This dimensional approach to fluid flow allows effective mixing in a compact configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a simplified structure with improved mixing efficiency, stable gas supply, and enhanced safety and reliability, while also improving the appliance's aesthetics and space efficiency by integrating intake and exhaust passages.

Implementation Method 1

a cooling passage formed partitioned from the intake passage, and in which air for cooling components provided within the cabinet flows

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

a burner assembly provided within the cabinet, for combusting a gas mixture of gas and air drawn into the intake passage

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9383112B2Cooking appliance
Publication Date: 2016.07.05 LG ELECTRONICS INC
  • US9383112B2 patent drawing
  • US9383112B2 patent drawing
  • US9383112B2 patent drawing

AI summary

A cooking appliance is provided. The cooking appliance includes a cabinet; an intake passage through which outer air drawn in from outside the cabinet flows; a burner assembly provided within the cabinet, to combust a gas mixture of gas and air drawn into the intake passage; a nozzle assembly that supplies gas to the burner assembly; and a cooling passage formed partitioned from the intake passage, and through which air to cool components provided within the cabinet flows.