Burner Group With Nested Flame Circles For Balanced Heating

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Solution Overview

Problem

Conventional burner groups with single circular flames inadequately heat cooking vessels, particularly woks, as they only effectively warm the edges, leading to inefficient energy transfer and higher emissions of harmful gases like CO and NOx.

Innovation Solution

A burner group design featuring an inner and outer mixing chamber with vertical and horizontal injectors, respectively, and Venturi channels that create non-intersecting flame circles of different diameters, allowing for balanced heating of a wider cooking vessel surface through a homogeneous gas-air mixture, enhanced by an air duct for complete combustion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a single circular flame is used in conventional burners, then the structure is simple, but only the edges of the cooking vessel can be heated effectively

Engineering Contradiction:
Improveheating effectivenessVSAvoidflame structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The burner is divided into multiple independent flame circles (inner flame circle, first outer flame circle, second outer flame circle) with different diameters. Each flame circle is fed by separate gas supply channels and mixing chambers, allowing them to operate independently and heat different regions of the cooking vessel simultaneously, thus resolving the contradiction between heating effectiveness and structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-plane circular flame to a multi-plane stepped flame structure. The inner flame circle and outer flame circles are arranged at different vertical levels (stepped arrangement), creating a three-dimensional flame pattern that can contact both edges and center of the cooking vessel, effectively adding a vertical dimension to the heating pattern.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If multiple flame circles are introduced to heat both edges and center of the vessel, then heating coverage is improved, but the device structure becomes more complex

Engineering Contradiction:
Improveheating coverageVSAvoidburner structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

Multiple flame circles and their associated gas supply systems are merged into a single integrated burner body. The inner mixing chamber, first outer mixing chamber, and second outer mixing chamber are all incorporated into one burner structure with coordinated gas channels, reducing the need for separate components and simplifying the overall device while maintaining multi-zone heating capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flame circles are arranged in a nested concentric pattern with the inner flame circle surrounded by the first outer flame circle, which is in turn surrounded by the second outer flame circle. This nested arrangement maximizes heating coverage within a compact burner footprint, increasing the effective heating area without proportionally increasing device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Use of energy by moving object

If flames are arranged to contact both edges and center of the pot, then energy transfer efficiency is improved, but harmful gas emissions increase

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidharmful gas emissions
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The invention optimizes the diameter and vertical position parameters of each flame circle to achieve complete combustion. The inner flame circle has a smaller diameter while outer flame circles have progressively larger diameters, with each positioned at specific heights to ensure proper mixing of gas and air. This parameter optimization allows efficient energy transfer to the cooking vessel while maintaining complete combustion to minimize CO and NOx emissions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves improved burning efficiency and balanced cooking by ensuring a wider surface area of the cooking vessel is heated, reducing harmful emissions and enhancing energy transfer.

Implementation Method 1

a first Venturi channel that enables the gas delivered from the first horizontal injector to be sent to the first outer mixing chamber and a second Venturi channel that enables the gas delivered from the second horizontal injector to be sent to the second outer mixing chamber

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Implementation Method 2

a burner body that generates flames by the flammable gases being burned, that enables the cooking vessel placed thereon to be heated

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentEP3586060B1A burner group for a cooking device
Publication Date: 2021.01.27 ARCELIK AS
  • EP3586060B1 patent drawingFigure 1
  • EP3586060B1 patent drawingFigure 2
  • EP3586060B1 patent drawingFigure 3

AI summary

The present invention relates to a burner group (1) comprising a burner body (2) that generates flames by the flammable gases being burned, that enables the cooking vessel placed thereon to be heated and that has an inner mixing chamber (3) wherein the gas and the ambient air are mixed and that feeds the inner flame circle, at least one vertical injector (4) that provides the delivery of gas to the inner mixing chamber (3), at least one outer mixing chamber (5) wherein the gas and the ambient air are mixed and that feeds the outer flame circle and at least one horizontal injector (6) that provides the delivery of gas to the outer mixing chamber (5); a burner head (7) that is disposed on the burner body (2) and that enables the flames to be delivered to the base of the cooking vessel from the holes arranged around the burner head (7), and burner cap (8) that is disposed on the burner head (7).