Burr Hole Insertion Tool Even Pressure Distribution

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Solution Overview

Problem

Existing burr hole cap insertion tools often result in uneven pressure distribution during the insertion of support clips, leading to potential misplacement and misalignment of leads or catheters in burr hole cap assemblies, which can be undesirable during medical procedures like deep brain stimulation.

Innovation Solution

A burr hole device insertion tool is designed to simultaneously apply a normal force to multiple attachment points of a support clip, ensuring even pressure distribution and stable fixation within the burr hole cap assembly, thereby reducing the risk of misplacement and misalignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a burr hole cap insertion tool attaches to a feature located on one side of the burr hole cap, then the tool can be operated easily, but uneven distribution of pressure occurs during insertion

Engineering Contradiction:
Improveease of operationVSAvoidpressure distribution uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The insertion tool's engagement feature is divided into multiple engagement points (first engagement point and second engagement point) that contact separate features on the support clip. This segmentation allows the tool to apply force at multiple locations simultaneously, distributing pressure evenly across the support clip during insertion, while maintaining operational simplicity through the unified tool structure.

Inventive Principle:
Principle #1Segmentation

2Reliability

If pressure is applied to insert the support clip, then the support clip is fixed in the burr hole cap assembly, but lead and catheter misplacement and misalignment occur due to uneven pressure

Engineering Contradiction:
Improvefixation reliabilityVSAvoidlead placement precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The tool engages with multiple features on the support clip through segmented engagement points, distributing insertion force across multiple locations. This prevents concentrated pressure that could deform the support clip or displace the lead, ensuring both reliable fixation and precise lead placement simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insertion tool combines multiple engagement points into a single integrated tool structure, allowing simultaneous application of force at multiple locations on the support clip. This merging approach ensures uniform pressure distribution while maintaining a single operational interface for the practitioner.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11826561B2Burr hole device insertion tool
Publication Date: 2023.11.28 MEDTRONIC INC
  • US11826561B2 patent drawing
  • US11826561B2 patent drawing
  • US11826561B2 patent drawing

AI summary

A system comprises a hand-held burr hole device insertion tool having a first end and a second end, the first end configured for simultaneous application of a normal force to two or more attachment points of a burr hole device component is disclosed.