Burst Correction Values for Disk Head Positioning

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Solution Overview

Problem

Existing data storage devices face errors in writing servo sectors, particularly in servo bursts, leading to repeatable run-out (RRO) errors and track misregistration (TMR) during head positioning, due to imperfections in the servo writing process.

Innovation Solution

Generating and writing burst correction values at specific radial locations on the disk, which are then used to adjust the position error signal (PES) and reduce RRO errors by interpolating servo correction values based on these corrections, allowing precise head positioning over data tracks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If servo sectors are written using conventional servo writing processes, then data storage operations can be performed, but repeatable run-out errors and track misregistration occur due to writing imperfections

Engineering Contradiction:
Improvehead positioning accuracyVSAvoidservo sector writing precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-calculating and writing burst correction values to the disk during a calibration process before normal data storage operations. These correction values are stored in servo sectors and subsequently used to compensate for writing imperfections, thereby improving head positioning accuracy without requiring changes to the main servo writing process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by measuring the actual head position using servo bursts, calculating correction values based on the measured position errors, and writing these correction values back to the disk. This closed-loop feedback mechanism continuously compensates for writing imperfections, resolving the contradiction between reliability and manufacturing precision.

Inventive Principle:
Principle #23Feedback

2Reliability

If burst correction values are written at multiple radial locations, then RRO errors are reduced, but the complexity of the servo writing process increases

Engineering Contradiction:
Improveposition error signal accuracyVSAvoidservo writing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the disk surface into multiple radial locations and writing separate burst correction values at each location. This segmentation allows the system to capture position errors specific to different radial positions, improving PES accuracy while managing process complexity through systematic organization of correction data.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses parameter changes by varying the radial location where burst correction values are written and measured. By changing this spatial parameter, the system captures position error characteristics at different points across the disk, enabling more accurate RRO compensation without fundamentally changing the servo writing process architecture.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If servo bursts are written with high precision, then head positioning accuracy improves, but the servo writing process becomes more difficult to implement

Engineering Contradiction:
Improvehead position measurement accuracyVSAvoidservo writing implementation ease
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent introduces an intermediary element - the burst correction values - that mediates between the imperfect servo burst writing process and the required high precision head positioning. These correction values act as a compensating layer that improves measurement precision without requiring the physical servo bursts to be written with extremely high precision, thus maintaining ease of manufacture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9286925B1Data storage device writing multiple burst correction values at the same radial location
Publication Date: 2016.03.15 WESTERN DIGITAL TECHNOLOGIES INC
  • US9286925B1 patent drawing
  • US9286925B1 patent drawing
  • US9286925B1 patent drawing

AI summary

A data storage device is disclosed comprising a head actuated over a disk comprising a plurality of servo tracks defined by servo bursts. The head is positioned at a first radial location over the disk and a first burst correction value is generated by reading at least one of the servo bursts. The head is positioned at a second radial location over the disk and a second burst correction value is generated by reading at least one of the servo bursts. The head is positioned at a third radial location over the disk and the first burst correction value and the second burst correction value are written at the third radial location. The head is servoed over the disk by reading the first and second burst correction values.