Burst-Mode Controller for DC-DC Converters with Fixed-Frequency Clock
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Solution Overview
Problem
Existing DC-DC converters face challenges in maintaining efficiency and reducing spectral noise across a wide range of load currents, particularly when used with noise-sensitive loads like Bluetooth or NFC transceivers, due to varying switching frequencies and load-dependent on-times in PFM and PWM controllers.
Innovation Solution
A burst-mode controller that uses a fixed-frequency burst clock to regulate the number of switching cycles within burst windows, maintaining a constant fundamental frequency of the output voltage ripple and restricting on-time to a target range, thereby ensuring high efficiency and reduced spectral noise.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If PFM or PWM controllers are used with varying switching frequencies, then the converter can adapt to different load conditions, but the spectral noise increases and noise-sensitive loads are affected
Solution Approach 1:
The patent applies periodic action by organizing switching cycles into burst windows that repeat at a fixed fundamental frequency. The controller clusters multiple switching cycles within each burst window, creating a periodic pattern that maintains a constant fundamental frequency regardless of load conditions. This periodic structure ensures that spectral noise occurs at predictable, fixed frequencies rather than varying with load, thereby reducing interference with noise-sensitive loads while maintaining adaptability through adjustable burst parameters.
2Adaptability or versatility
If the on-time is allowed to vary freely to maintain output voltage, then the converter can handle wide load ranges, but the efficiency drops at light loads
Solution Approach 1:
The patent applies dynamics by making the on-time adjustable within a target range rather than fixed or fully variable. The controller dynamically adapts the on-time based on load conditions but constrains it to remain within predetermined minimum and maximum values. This dynamic adjustment with bounds allows the converter to optimize efficiency at light loads by preventing excessive on-times while maintaining adequate voltage regulation across the full load range, thereby improving efficiency without sacrificing adaptability.
3Stability of the object's composition
If the number of switching cycles per burst is increased to regulate output voltage, then the output voltage ripple decreases, but the spectral noise frequency changes
Solution Approach 1:
The patent applies segmentation by dividing the switching cycles into discrete burst windows that occur at a fixed fundamental frequency. Each burst window contains a specific number of switching cycles, and the controller adjusts this number to regulate output voltage while maintaining the fixed burst repetition rate. This segmentation approach allows the controller to modify the number of cycles within each burst to reduce voltage ripple while ensuring that the bursts themselves repeat at a constant frequency, thereby maintaining predictable spectral noise characteristics.
Data Source
AI summary
A burst-mode controller for a DC-DC converter includes an output module configured to provide a switch control signal to the DC-DC converter. The switch control signal includes a plurality of burst windows, each burst window corresponding to a period of a fixed-frequency burst clock and having a number of switching cycles. The burst-mode controller includes an on-time-control-module configured to receive a compensation signal based on the output voltage of the DC-DC converter, and set an on-time of the switching cycles of the switch control signal based on the compensation signal. The burst-mode controller also includes a burst-control-module configured to regulate the on-time of the switching cycles of the switch control signal by setting the number of switching cycles for each burst window of the switch control signal.


