Burstable Slide Fastener Structure for Inflatable Lifejackets

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional hook-and-loop surface fasteners used in inflatable lifejackets and liferafts face issues with wear and tear, reduced effectiveness in marine environments, and potential freezing issues, which hinder their performance and require frequent replacement, while conventional slide fasteners cannot be easily burst open.

Innovation Solution

A readily burstable slide fastener design featuring a first and second stringer with coupling elements and a slider that automatically opens along its length under inflation pressure, incorporating weakened regions or modified coupling elements to facilitate easy separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a hook-and-loop surface fastener is used to secure the covering, then the fastener can be easily separated by pulling, but the adhesive force decreases over time due to wear and tear and water exposure

Engineering Contradiction:
Improveease of separationVSAvoidadhesive force
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies this principle by making the coupling elements at the weakened region sacrificial - they are designed to fail first and are replaced automatically during the bursting process. The bulk of the coupling elements remain intact and reusable, while only the localized weakened region elements are consumed, providing a cost-effective solution to the wear and tear problem.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent segments the coupling elements into two functional groups: durable coupling elements that remain intact for repeated use, and sacrificial coupling elements at the weakened region that are designed to fail first. This segmentation allows the fastener to maintain reliability through the durable elements while providing easy separation through the sacrificial elements that burst under inflation pressure.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a conventional slide fastener is used, then the fastener maintains strength and resists water, but it cannot be easily burst open at a point along its length

Engineering Contradiction:
Improveresistance to water and wearVSAvoidability to burst open
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by creating a weakened region with modified coupling elements at a specific location along the slide fastener, while the rest of the coupling elements remain strong and durable. This localized modification allows the fastener to maintain overall strength and water resistance while providing a specific point that can be easily burst open under inflation pressure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent prepares the weakened region in advance during manufacturing, with coupling elements that are pre-modified to have reduced strength. This preliminary action ensures that when inflation pressure is applied, the fastener will burst at the predetermined weakened region rather than requiring forceful manual opening, thus maintaining both durability and ease of operation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the slide fastener is made strong to prevent premature opening, then reliability is improved, but the fastener cannot automatically open under inflation pressure

Engineering Contradiction:
Improveprevention of premature openingVSAvoidautomatic opening under inflation
Core Design Contradiction:
ReliabilityVSExtent of automation

Solution Approach 1:

The patent creates a localized weakened region with modified coupling elements that have different mechanical properties from the strong coupling elements. The strong elements prevent premature opening under normal conditions, while the weakened elements are designed to fail at a specific inflation pressure, enabling automatic opening without compromising overall reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the mechanical parameters (strength, stiffness) of the coupling elements in the weakened region compared to the rest of the fastener. This parameter differentiation allows the fastener to maintain high reliability through the strong elements while the weakened elements automatically fail at a predetermined pressure threshold, achieving both reliability and automation.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If the coupling elements are made durable against water and wear, then the fastener maintains effectiveness over time, but it cannot be easily separated when needed

Engineering Contradiction:
Improveeffectiveness over timeVSAvoidease of separation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent segments the coupling elements into durable elements that resist water and wear for long-term reliability, and sacrificial weakened elements that are easily separated under inflation pressure. This segmentation resolves the contradiction by assigning different functional requirements to different portions of the fastener system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies this principle to the weakened region coupling elements, which are designed as sacrificial components that fail first during bursting. These elements are replaced automatically during the bursting process, while the durable coupling elements remain intact for repeated use, providing a cost-effective solution to the durability versus ease of separation contradiction.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS20090049658A1Readily Burstable Slide Fastener
Publication Date: 2009.02.26 YKK CORP
  • US20090049658A1 patent drawing
  • US20090049658A1 patent drawing
  • US20090049658A1 patent drawing

AI summary

A readily burstable slide fastener 1 for an inflatable device, such as a lifejacket 101′, comprises a first stringer 3, a second stringer 5 and a slider 19 slidably mounted on the second stringer 5. At a weakened region 23 along the slide fastener 1 coupling elements 15 are omitted from each of the stringers 3, 5 so that when a bursting force is applied to this region 23 the coupling elements 15 adjacent thereto are disengaged. Coupling elements 15 are omitted from the top of the first stringer 3 so that when the slider 19 is at the top of the coupling elements 15 of the second stringer 5, the first stringer 3 can disengage from the slider 19. When the slide fastener 1 is fitted to an inflatable lifejacket 101′, the stringers 3, 5 are separated completely when the lifejacket 101′ is inflated.