Server Cabinet Busbar Positioning Linkage for Screwless Mounting
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Solution Overview
Problem
Conventional tools for mounting direct current busbars on server cabinets are cumbersome due to the need for screwing and aligning with posts, making the process inconvenient and prone to errors.
Innovation Solution
A positioning tool with a first mount, second mount, first link, second link, and positioning base, where the links are pivotally connected, allowing the busbar to be mounted on the server cabinet without screws or adjustments, enabling precise alignment and easy installation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional tools are fixed on posts via screws, then the tool can be securely mounted on the server cabinet, but the mounting and removal process becomes cumbersome and time-consuming
Solution Approach 1:
The positioning tool employs a dynamic linkage mechanism with first and second links that are pivotally connected to the first and second mounts. This allows the tool to adapt its configuration during mounting and removal operations, enabling quick attachment and detachment from the server cabinet posts without requiring screw fastening, thereby reducing mounting time while maintaining secure positioning during use
Solution Approach 2:
The positioning tool is divided into separate functional components: first mount, second mount, first link, second link, and positioning base. This segmentation allows each component to perform its specific function independently and facilitates quick assembly and disassembly by enabling the tool to be broken down into smaller parts for easier handling and storage
2Stability of the object's composition
If the tool is fixed via screws on posts, then the mounting structure is stable, but the alignment process becomes complicated requiring observation of scale alignment
Solution Approach 1:
The positioning base incorporates self-positioning features that automatically align with the server cabinet structure. The linkage mechanism self-adjusts during the mounting process, eliminating the need for technicians to manually observe and adjust scale alignments, thereby simplifying the alignment operation while maintaining mounting stability
Solution Approach 2:
The first and second mounts are pre-configured with pivot connection points and linkage attachment points that are positioned to automatically align with corresponding features on the server cabinet posts. This preliminary configuration ensures that when the tool is attached, the alignment is achieved automatically without requiring manual adjustment or observation of alignment scales
3Device complexity
If a rigid fixed tool is used, then the structure is simple, but it cannot accommodate tolerance variations between busbar and server cabinet
Solution Approach 1:
The positioning tool uses a dynamic linkage mechanism with pivot connections between the first link and second link, and between the positioning base and the links. This dynamic structure allows the tool to flex and adapt to tolerance variations between the busbar and server cabinet while maintaining positioning accuracy, achieving adaptability without significantly increasing structural complexity
Solution Approach 2:
The linkage mechanism allows for changes in the geometric parameters of the positioning tool during operation. The pivot connections enable the links to rotate and adjust the relative positions of the mounts and positioning base, allowing the tool to accommodate tolerance variations by changing its configuration rather than requiring a complex adjustable mechanism
Data Source
AI summary
The invention provides a positioning tool and a busbar mounting method. The positioning tool includes a first mount, a second mount, a first link, a second link and a positioning base. The first mount and the second mount are configured to be mounted on opposite sides of the server cabinet, respectively. The first link and the second link are spaced apart from each other. Opposite ends of the first link are respectively pivotally connected to the first mount and the second mount. Opposite ends of the second link are respectively pivotally connected to the first mount and the second mount. The positioning base is pivotally connected to the first link and the second link. The positioning base is located between the first mount and the second mount and is configured to position the busbar.