Busbar Waveguide Integration for Aircraft Cable Weight Reduction

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Solution Overview

Problem

Aircrafts face a significant weight burden due to the numerous cables required for energy and control signal supply to electronic components, which can be mitigated by employing a busbar with a waveguide for wireless electromagnetic data transmission.

Innovation Solution

A busbar with a waveguide and transceivers is integrated into the aircraft's electrical supply system, allowing electromagnetic waves to propagate within a cavity defined by the waveguide without loss, preventing unintended signal interference and allowing for the reduction of additional weighty components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cable connections are used for power and control signals, then electronic components can be supplied reliably, but the aircraft's overall weight increases significantly

Engineering Contradiction:
Improvereliable supply of power and control signalsVSAvoidaircraft's overall weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines power transmission (busbar) and data transmission (waveguide) into a single integrated component. The busbar structure includes both conductor rails for electrical power and a waveguide cavity for electromagnetic signal transmission, eliminating the need for separate cable connections and reducing overall weight while maintaining reliable supply to electronic components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The busbar component performs multiple functions simultaneously: it provides electrical power through conductor rails, transmits control signals via electromagnetic waves in the waveguide cavity, and serves as a structural element. This multi-functionality replaces traditional single-purpose cables, reducing weight while ensuring reliable power and signal delivery

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Quantity of substance

If electromagnetic waves are used for data transmission, then the number of cables is reduced, but unintended signal interference may occur

Engineering Contradiction:
Improvenumber of cablesVSAvoidunintended signal interference
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the electromagnetic wave propagation path into a dedicated waveguide cavity within the busbar structure. This isolated cavity confines electromagnetic waves, preventing them from escaping and interfering with other electronic components, while still enabling cable-free data transmission between transceivers

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The waveguide cavity acts as an intermediary structure that guides electromagnetic waves from transmitting transceivers to receiving transceivers. This intermediary confines and directs the electromagnetic energy, ensuring signals reach their intended destinations without causing unintended interference to surrounding electronics

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If a waveguide is added to the busbar, then electromagnetic waves can propagate without loss, but the device complexity increases

Engineering Contradiction:
Improveelectromagnetic wave lossVSAvoidbusbar structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The waveguide cavity is integrated directly into the busbar housing structure, sharing the same physical space and manufacturing process. This merging approach allows electromagnetic wave propagation without loss while avoiding the complexity of separate waveguide components, as the cavity is formed as part of the existing busbar assembly

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces the number of cables needed, enhances structural rigidity, and prevents cross-influences among electronic components, thereby minimizing weight and improving aircraft integrity.

Implementation Method 1

The waveguide defines a cavity along the component in which electromagnetic waves can propagate with essentially no loss

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Electromagnetic Induction

Data Source

PatentEP4386976A1Bus bar with waveguide, electrical supply system and aircraft
Publication Date: 2024.06.19 AIRBUS OPERATIONS GMBH
  • EP4386976A1 patent drawingFigure 1
  • EP4386976A1 patent drawingFigure 2a~2b
  • EP4386976A1 patent drawingFigure 3

AI summary

The present invention provides a busbar (100) with a waveguide (110); a housing (120); and a plurality of conductor rails (130) arranged in the housing (120); wherein the busbar (100) has an elongated shape, wherein the waveguide (110) defines a cavity (111) along the busbar (100) in which electromagnetic waves can propagate with substantially no loss, and wherein the waveguide (110) has at least one opening (112) through which the cavity (111) is accessible. Furthermore, the present invention provides an electrical supply system and an aircraft.