High Voltage Bushing Temperature Monitoring via Liquid Level
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Solution Overview
Problem
High voltage bushings face challenges in accurately monitoring temperature distribution due to limitations in temperature sensor installation and the potential for sensors to create additional failure points, especially in critical areas, which can lead to overheating and reduced operational efficiency.
Innovation Solution
A high voltage system incorporating a dielectric liquid level sensor and a temperature distribution determining device that estimates temperature distribution within the bushing based on dielectric liquid level measurements, ambient air temperature, and current values, using a mathematical model that considers bushing geometry and weather conditions, allowing for real-time dynamic rating adjustments.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If temperature sensors are installed in the bushing to monitor temperature, then temperature monitoring capability is improved, but the reliability deteriorates due to additional failure points
Solution Approach 1:
The patent uses a mathematical model to create a virtual copy of the temperature distribution in the bushing, eliminating the need for physical temperature sensors inside the bushing. The model calculates temperature based on measurable parameters like dielectric liquid level, ambient temperature, and current, providing temperature monitoring capability without introducing additional failure points into the bushing structure.
Solution Approach 2:
The patent introduces a mathematical model as an intermediary between the physical bushing and the temperature monitoring system. Instead of directly measuring temperature with sensors in the bushing, the model mediates by calculating temperature distribution based on other measurable parameters, thus avoiding the reliability issue of in-bushing sensors while still providing temperature monitoring.
2Measurement precision
If multiple temperature sensors are installed to obtain comprehensive temperature distribution, then measurement precision is improved, but device complexity increases
Solution Approach 1:
The mathematical model creates a complete virtual representation of the temperature distribution throughout the bushing using only a few external measurements. This single model-based approach replaces what would otherwise require multiple physical sensors distributed throughout the bushing, significantly reducing device complexity while maintaining comprehensive temperature monitoring capability.
Solution Approach 2:
The mathematical model serves multiple functions simultaneously: it estimates temperature distribution, identifies hot spots, monitors overall bushing condition, and provides data for dynamic rating. This single multi-functional model replaces what would otherwise require multiple dedicated sensors and measurement systems, reducing complexity while improving measurement precision.
3Measurement precision
If temperature sensors are installed close to critical areas, then measurement precision is improved, but reliability worsens due to sensor placement in critical areas
Solution Approach 1:
The mathematical model creates a detailed virtual copy of the temperature field in and around critical areas without requiring physical sensors to be placed there. The model calculates temperatures in critical regions based on external measurements and thermal modeling, providing precise critical area temperature detection while keeping the bushing free of additional components that could fail.
Solution Approach 2:
The mathematical model acts as an intermediary that indirectly measures temperatures in critical areas through calculations based on external parameters. Instead of placing sensors directly in critical areas (which would reduce reliability), the model mediates by inferring critical area temperatures from measurements taken outside the bushing, maintaining both precision and reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables improved condition monitoring and dynamic rating of high voltage bushings, allowing for increased current capacity based on real-time temperature distribution, enhancing operational efficiency and reducing the risk of breakdown.
Implementation Method 1
The dielectric liquid level sensor may for example be one of an ultrasonic sensor
Implementation Method 2
The dielectric liquid level sensor may for example be one of a capacitance sensor
Implementation Method 3
a mathematical model of the bushing, wherein the temperature distribution determining device is configured to utilise the mathematical model to determine the temperature distribution in the bushing
Implementation Method 4
a mathematical model that considers bushing geometry and weather conditions
Data Source
Figure 1~2
Figure 3
AI summary
A high voltage system (9) comprising: a high voltage bushing (5) having a bushing body (5a) configured to be assembled with a tank (3a) filled with a dielectric liquid (3b) wherein the bushing body (5a) has a cavity (5b), and the bushing (5) comprises a dielectric liquid level sensor (5f) configured to measure a dielectric liquid level (11) in the cavity (5b), and a temperature distribution determining device (7) configured to determine a heat distribution in the bushing (5) based on the dielectric liquid level (11) measured by the dielectric liquid level sensor (5f).