Low-Profile Bussing Connector with Sealing Latch Arms
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Solution Overview
Problem
Existing methods for interconnecting electrical circuits in building components require time-consuming wiring and soldering, are prone to damage, and do not easily allow for circuit replacement or moisture resistance.
Innovation Solution
A low-profile electrical connector with bussing interconnections and latch arms that engage plugs to form a seal, reducing the need for wiring and soldering, while providing resistance to moisture and allowing easy connection and disconnection of circuits.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If wiring and soldering are used to interconnect electrical circuits, then reliable electrical connection is achieved, but installation time increases and circuit replacement becomes difficult
Solution Approach 1:
The electrical connection system is segmented into modular components: a connector body with bussing interconnections and separate plugs that can be independently installed and replaced. This allows circuits to be connected without time-consuming soldering while maintaining reliable electrical contact through the modular plug-connector interface.
Solution Approach 2:
The connector employs dynamic latch arms that can be engaged or disengaged to secure or release plugs. This mechanical latching mechanism provides reliable electrical connection during operation while enabling quick disconnection for replacement, resolving the contradiction between connection reliability and installation time.
2Reliability
If wiring is used to connect circuits, then electrical connection is established, but wiring becomes visible and obstructs building components
Solution Approach 1:
The plug is nested within the connector body when mated, with the receptacle body containing the arms and plate structure. This nesting arrangement eliminates exposed wiring and creates a compact, low-profile connection that does not obstruct building components while maintaining reliable electrical connection.
3Shape
If reduced thickness wiring is used, then visibility and obstruction are reduced, but the wiring becomes fragile and susceptible to damage
Solution Approach 1:
The fragile wiring function is extracted from thin conductors and transferred to a robust mechanical connector structure. The connector body with bussing interconnections and the plug with receptacle arms provide strong, damage-resistant electrical connection without requiring fragile thin wiring, achieving both low profile and high strength.
4Reliability
If traditional connectors are used, then electrical connection is provided, but moisture and contaminants can infiltrate the connector
Solution Approach 1:
The connector employs sealing structures including gaskets or seal rings that form flexible barriers between the connector body and plug. These sealing elements prevent moisture and contaminant infiltration while allowing the mechanical connection to function, protecting the electrical connection from environmental harmful factors.
Data Source
AI summary
A low-profile electrical connector and connector system having a connector body. The connector body includes at least one bussing interconnection capable of electrically connecting to electrical devices and including at least one structure configured to receive a receptacle body having a plurality of arms configured to apply a contact force in the direction of an opposing plate. The connector body also includes an opening configured to receive a corresponding plug. The connector body further includes a plurality of latch arms having features that engage the plug and extension arms extending from the body and being in close proximity with the latch arms. The engagement of the opening and the corresponding plug form a seal that substantially prevents the infiltration of moisture into the connector body.