Busway Connector Partition Plate for Balanced DC Phase Temperature

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Solution Overview

Problem

In existing busway assemblies, connecting phase lines in parallel for DC applications leads to significant temperature differences due to current imbalance, affecting performance.

Innovation Solution

A partition plate with conducting members and conductors that connect phase lines in parallel within the busway connector, balancing temperature rise and improving performance without additional components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If phase lines are connected in parallel at special flanges only at the two ends of the circuit, then the structure is simple, but temperature differences occur due to current imbalance

Engineering Contradiction:
Improvestructure simplicityVSAvoidtemperature difference
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent divides the circuit into multiple sections by adding partition plates with conducting members at intermediate positions, segmenting the current path to balance current distribution and reduce temperature differences across different phase lines

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Partition plates with conducting members are introduced as intermediary elements between the end flanges to provide additional current distribution points, acting as mediators that balance the current flow and temperature rise across phase lines

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If partition plates with conducting members are added to balance temperature, then temperature uniformity improves, but device complexity increases

Engineering Contradiction:
Improvetemperature uniformityVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The partition plate combines multiple functions into a single component: it provides mechanical separation of phase lines, electrical connection through conducting members, and structural support, thereby achieving temperature uniformity without proportionally increasing device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The partition plate is designed as a multi-functional component that simultaneously serves as an insulating separator, a current distribution element, and a structural support, allowing temperature balancing without adding dedicated separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If special flanges are used for parallel connection, then connection is achieved, but additional components are required

Engineering Contradiction:
Improveconnection reliabilityVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conducting members are integrated directly into the partition plate structure, merging the connection function with the separation function, thereby achieving reliable parallel connections without requiring separate special flanges or additional connection components

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Balances temperature rise between phase lines, enhancing busway performance in DC applications by connecting phase lines in parallel using the partition plate, reducing cost by eliminating the need for extra components.

Implementation Method 1

at least one conducting member mounted in the separator body; a first conductor fixed on the first surface; and a second conductor fixed on the second surface and electrically connected to the first conductor through the at least one conducting member

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20260074094A1Busway assembly, busway connector and partition plate thereof
Publication Date: 2026.03.12 SCHNEIDER ELECTRIC IND SAS
  • US20260074094A1 patent drawing
  • US20260074094A1 patent drawing
  • US20260074094A1 patent drawing

AI summary

Embodiments of the present disclosure provides a busway assembly, a busway connector and a partition plate thereof. The partition plate of the busway connector includes: a separator body including a first surface and a second surface that are opposite to each other; at least one conducting member mounted in the separator body; a first conductor fixed on the first surface; and a second conductor fixed on the second surface and electrically connected to the first conductor through the at least one conducting member.