Busway Plug Inspection Window for Live Diagnostics

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Solution Overview

Problem

Serviceable busway plugs lack windows for observing internal electrical connections, requiring users to shut down power and open the plug for diagnostics, leading to inefficiency and downtime.

Innovation Solution

A serviceable busway plug with a transparent window made of glass or composite material is integrated into the main body, allowing observation of internal connections without powering down the system, while maintaining structural integrity through a bolted bezel and a lever mechanism for electrical connection control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a window is added to the serviceable busway plug to allow observation of internal connections, then diagnostic efficiency is improved, but structural strength deteriorates

Engineering Contradiction:
Improvediagnostic efficiencyVSAvoidstructural strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent applies composite materials by integrating a window component made of transparent material (such as transparent plastic or glass) into the metal housing of the serviceable busway plug. This composite construction allows the window to provide optical transparency for observing internal electrical connections while the surrounding metal housing maintains the required structural strength and mechanical integrity. The window is specifically positioned to allow visualization of connections without compromising the overall structural rigidity of the plug body.

Inventive Principle:
Principle #40Composite materials

2Difficulty of detecting and measuring

If the serviceable busway plug is opened to observe internal connections, then diagnostic capability is improved, but equipment downtime increases

Engineering Contradiction:
Improvediagnostic capabilityVSAvoidequipment downtime
Core Design Contradiction:
Difficulty of detecting and measuringVSLoss of time

Solution Approach 1:

The patent extracts the diagnostic function from the mechanical opening action by incorporating a transparent window that allows observation of internal electrical connections without requiring the plug to be opened. This extraction enables users to visually inspect connections, identify issues, and perform diagnostics while the plug remains closed and connected, thereby eliminating the downtime associated with opening and closing the plug during diagnostic procedures.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If the serviceable busway plug is opened to check connections, then safety is improved by avoiding live electrical exposure, but operational efficiency deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidoperational efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The transparent window acts as an intermediary that allows visual access to internal electrical connections without requiring physical access through opening the plug. Users can observe the state of electrical connections, identify potential hazards, and perform safety checks through the window while the plug remains closed, thereby maintaining both safety (by avoiding exposure to live electrical components) and operational efficiency (by eliminating the need to open and close the plug during inspection).

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9972980B1Busway plug inspection window
Publication Date: 2018.05.15 EATON INTELLIGENT POWER LTD
  • US9972980B1 patent drawing
  • US9972980B1 patent drawing
  • US9972980B1 patent drawing

AI summary

A serviceable busway plug includes a main body with a main face and two sides, a window, a lever connected to either the main face or the sides, and at least one contact connected to the main body. The contact is configured to electrically connect to a busway.