Butanol Gasoline Blend Volatility Control for Driveability

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Solution Overview

Problem

Existing methods for predicting and ensuring good cold start and warm-up driveability performance in gasoline blends with high concentrations of butanol are ineffective, as they fail to accurately account for the altered volatility characteristics caused by high butanol content.

Innovation Solution

A gasoline blend is formulated with a high concentration of at least one butanol isomer, preferably isobutanol, and maintained to have at least 35 volume percent evaporating at temperatures up to 200°F, which improves the blend's evaporation characteristics and driveability performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a high concentration of butanol is added to gasoline to increase oxygen content and reduce emissions, then environmental performance is improved, but cold start and warm-up driveability deteriorates

Engineering Contradiction:
ImproveemissionsVSAvoidcold start and warm-up driveability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent changes the volatility parameter of the gasoline blend by controlling the volume fraction evaporating at temperatures up to 200°F. This parameter change allows high butanol concentration (improving emissions) while maintaining adequate volatility for cold start and warm-up driveability through precise volatility management rather than changing butanol concentration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies dynamic volatility management by adjusting the blend composition to maintain a specific evaporative fraction (at least 35 volume percent) at temperatures up to 200°F. This dynamic approach allows the fuel to adapt its evaporation characteristics to temperature conditions, ensuring good driveability across varying operating conditions while maintaining high butanol content for emissions reduction.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If existing driveability prediction methods are used for high-butanol blends, then prediction simplicity is maintained, but prediction accuracy deteriorates

Engineering Contradiction:
Improveprediction method complexityVSAvoiddriveability performance prediction accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces a new volatility parameter (volume fraction evaporating at temperatures up to 200°F) to replace existing driveability prediction methods. This parameter change provides accurate prediction of cold start and warm-up driveability for high-butanol blends, overcoming the inadequacy of traditional methods while maintaining practical applicability through a single controlling parameter.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly enhances cold start and warm-up driveability by maintaining low driveability demerits, equivalent to blends without butanol, by ensuring a high volume fraction evaporates at 200°F, thereby improving the overall performance of high-butanol gasoline blends.

Implementation Method 1

maintaining at least 35 volume percent the volume fraction of the resulting gasoline blend that evaporates at temperatures up to about 200° F.

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS9657244B2Oxygenated gasoline composition having good driveability performance
Publication Date: 2017.05.23 GEVO INC
  • US9657244B2 patent drawing
  • US9657244B2 patent drawing
  • US9657244B2 patent drawing

AI summary

A method for producing a gasoline blend having a high concentration of a butanol isomer and having good cold start and warm-up driveability performance.