Button Device With Scissor Switch Modules For Uniform Key Press Detection

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Solution Overview

Problem

Conventional button devices for keyboards suffer from inconsistent key press resistance due to varying elasticity of elastic members, leading to uncomfortable typing experiences caused by assembly errors.

Innovation Solution

The button device incorporates scissor switch modules with rotatable frames and a pushbutton module, utilizing piezoresistive or capacitive sensors to detect stress uniformly across the keycap, eliminating the need for individual elastic members and ensuring consistent press detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple elastic members are used in switch modules, then stress detection coverage is improved, but manufacturing precision deteriorates due to assembly errors causing inconsistent elasticity

Engineering Contradiction:
Improvestress detection coverageVSAvoidassembly precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent removes the elastic members from the switch modules entirely, extracting the problematic component that caused inconsistent key press resistance. The sensing members are repositioned to directly detect key cap stress without relying on elastic members, thereby eliminating assembly errors related to elastic member installation while maintaining comprehensive stress detection coverage through the repositioned sensing members.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If elastic members are installed in switch modules, then key press detection is enabled, but device complexity increases due to assembly errors and inconsistent elasticity

Engineering Contradiction:
Improvekey press detection reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the elastic members from the switch module assembly, eliminating the source of assembly complexity and inconsistency. The key press detection function is maintained through repositioned sensing members that directly contact the key cap, simplifying the overall structure while improving reliability by removing the intermediate elastic member component that caused variability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If sensing members are positioned at spaced locations, then stress detection accuracy is improved, but device complexity increases due to multiple switch modules

Engineering Contradiction:
Improvestress detection accuracyVSAvoidswitch module complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the sensing functions into a unified sensor module with sensing members positioned at different locations (first sensing member at center, second sensing members at opposite sides). This consolidation maintains comprehensive stress detection accuracy across multiple positions while simplifying the overall structure by eliminating the need for multiple separate switch modules with elastic members.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures uniform key press detection and resistance, enhancing typing comfort by eliminating the variability in elastic forces and assembly-related issues, allowing proper keystroke registration regardless of the press location.

Implementation Method 1

a resilient member 524 that is disposed above a respective one of the second sensing members 32

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

utilizing piezoresistive or capacitive sensors to detect stress uniformly across the keycap

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Data Source

PatentUS10847329B1Button device
Publication Date: 2020.11.24 SUNREX TECH
  • US10847329B1 patent drawing
  • US10847329B1 patent drawing
  • US10847329B1 patent drawing

AI summary

A button device includes a base extending in a longitudinal direction, a sensor module mounted to the base, a keycap disposed above the sensor module, two scissor switch modules, and a pushbutton module. The sensor module has a first sensing member and two second sensing members disposed at two opposite sides of the first sensing member in the longitudinal direction. The pushbutton module is operable to switch between a released state, where the pushbutton module is not in direct contact with the first sensing member such that each of the scissor switch modules would not be indirect contact with corresponding second sensing member, and a depressed state, where the pushbutton module comes in direct contact with the first sensing member.