Button Printing Medium Segmentation for Precise Film Positioning
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Solution Overview
Problem
In existing button product manufacturing devices, the positioning accuracy of a transparent film during the crimping process is compromised as users manually place it on the back lid, leading to decreased precision.
Innovation Solution
A printing medium is designed with a connected portion and a remaining portion, connected by first coupling portions, allowing for precise separation and positioning of the connected portion on the button member.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a user manually places a transparent film on the back lid, then the user can participate in the production process, but the positioning accuracy of the transparent film decreases
Solution Approach 1:
The transparent film is segmented into a connected portion (with the button member) and a remaining portion (to be discarded). The connected portion is precisely positioned and crimped to the button member, while the remaining portion is separated and discarded. This segmentation allows automated precise positioning of the functional portion while the non-functional portion can be manually handled or automatically disposed of.
Solution Approach 2:
The harmful factor (remaining portion of the film that reduces positioning accuracy) is extracted and separated from the useful part (connected portion). By cutting and separating the remaining portion after crimping, the system eliminates the interference of excess film material while preserving the precision positioning of the connected portion on the button member.
2Manufacturing precision
If the entire printing medium is positioned on the button member, then the connected portion can be accurately positioned, but the remaining portion interferes with the positioning accuracy
Solution Approach 1:
The printing medium is divided into functional segments: the connected portion that requires precise positioning and crimping, and the remaining portion that is separated and discarded. This segmentation eliminates the interference of the remaining portion while maintaining the positioning accuracy of the connected portion through automated conveying and positioning systems.
Solution Approach 2:
The connected portion is preliminarily positioned and crimped to the button member before the remaining portion is separated. This preliminary action ensures that the critical positioning and bonding operations are completed with high accuracy before the non-functional remaining portion is removed, preventing any interference during the precision operations.
Data Source
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AI summary
To provide a printing medium and a printing medium separation method capable of improving positioning accuracy with respect to a button member in a button product manufacturing device. The printing medium is a printing medium constituting, together with a button member, a button product, and the printing medium includes: a connected portion having a sheet shape and configured to be connected to the button member; a remaining portion having a sheet shape and different from the connected portion; and a first coupling portion coupling the connected portion to the remaining portion.