Button Product Manufacturing With Replaceable Dies for Multiple Sizes
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Solution Overview
Problem
Existing button badge manufacturing devices can only produce button badges of a constant size, limiting the ability to manufacture badges of varying sizes.
Innovation Solution
A button product manufacturing device that allows for the attachment and detachment of dies to accommodate different sizes, comprising a lower die and an upper die that can be replaced based on the desired size of the button product.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a fixed die set is used in the manufacturing device, then the manufacturing process is simple and stable, but the device can only produce button products of a single constant size
Solution Approach 1:
The die set is divided into separate lower die and upper die components that can be independently attached to and detached from the support portions. This segmentation allows different die combinations to be used for different button product sizes while maintaining a relatively simple overall device structure.
Solution Approach 2:
The die set transitions from a fixed configuration to a dynamic, adjustable configuration where the lower die and upper die can be independently positioned and secured to the support portions. This enables the device to adapt to different product sizes through simple attachment and detachment operations.
2Adaptability or versatility
If the die set is made detachable and replaceable, then the device can manufacture button products of multiple sizes, but the device complexity increases
Solution Approach 1:
The support portions are designed with universal attachment interfaces that can accommodate different lower dies and upper dies for various button product sizes. This multi-functional design allows a single device to produce multiple product sizes without requiring complex reconfiguration mechanisms.
Solution Approach 2:
The lower die and upper die are pre-configured with matching attachment interfaces that align with the support portions. This preliminary design of the attachment mechanism allows for quick and simple changes between different die sets without requiring complex assembly procedures.
Data Source
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AI summary
Provided are a button product manufacturing device, an inspection method, and an inspection program that make it possible to manufacture button products of multiple sizes. The button product manufacturing device is for manufacturing button products in which a front member and a back member are connected and comprises: a printing unit that performs printing on a printing medium; a conveyance unit that conveys the printing medium in a conveyance direction from the printing unit to above the front member; and a mold unit having a lower mold supporting the back member, an upper mold supporting the front member, a first support section supporting the lower mold, and a second support section supporting the upper mold, said mold unit serving to move the upper mold and the lower mold relative to each other so that the upper mold approaches the lower mold and the front member and the back member are thereby connected. The lower mold is detachably attachable to/from the first support section, and the upper mold is detachably attachable to/from the second support section.