By-pass MOS Transistor Circuit for PV Panel Power Dissipation

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Solution Overview

Problem

Photovoltaic panels face inefficiencies and potential damage due to sub-illumination of cells, which leads to overheating and power dissipation issues, as conventional by-pass diodes like Schottky diodes result in significant energy loss and reliability concerns.

Innovation Solution

A by-pass device utilizing a power MOS transistor with an oscillator and charge pump circuit, controlled by a protection transistor and gate driving stage, eliminates the need for an inductor, allowing for efficient and controlled operation by minimizing power dissipation through voltage-dependent triggering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Schottky diodes are used as by-pass diodes, then cells are protected from permanent impairment, but power dissipation increases significantly

Engineering Contradiction:
Improvecell protectionVSAvoidpower dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the electrical parameters of the by-pass device by using a MOS transistor instead of a Schottky diode. The MOS transistor offers lower on-resistance and lower forward voltage drop, reducing power dissipation while maintaining the by-pass function. The transistor's channel resistance can be optimized through doping concentration and geometry to minimize energy loss.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the Schottky diode's pn-junction mechanism with a MOS transistor's field-effect mechanism. Instead of relying on the diode's forward conduction, the MOS transistor uses an electric field to control current flow, achieving lower power dissipation and better efficiency in by-passing shadowed cells.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If an inductor is used in the by-pass circuit, then power dissipation is reduced, but device complexity and fabrication difficulty increase

Engineering Contradiction:
Improvepower dissipationVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the inductor component from the by-pass circuit. By using a MOS transistor with optimized gate control, the circuit achieves efficient by-pass operation without requiring energy storage elements like inductors, thereby simplifying the overall device structure and reducing fabrication complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the by-pass function with the MOS transistor's inherent switching capability. The transistor's gate is controlled by the voltage across the cell string, automatically enabling by-pass when needed without requiring separate control circuits or additional energy storage components, thus reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If MOS transistor is used as by-pass diode, then power dissipation is reduced, but control circuit complexity increases

Engineering Contradiction:
Improvepower dissipationVSAvoidcontrol circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The MOS transistor's gate is controlled by the voltage across the cell string itself. When the string voltage becomes negative (indicating shadowing), the gate automatically turns on the transistor to enable by-pass. This self-controlled mechanism eliminates the need for external control circuits, sensors, or additional power management components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of using active control to turn on the by-pass diode, the patent inverts the approach by using the negative voltage condition as the trigger to turn on the MOS transistor. The normal forward voltage does not activate the by-pass, but the reverse voltage condition automatically enables it, simplifying the control logic.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces power dissipation and enhances the efficiency and reliability of photovoltaic panels by minimizing energy loss and extending the lifespan of the by-pass device, while eliminating the fabrication challenges associated with inductive components.

Implementation Method 1

If the gate voltage of the power MOS transistor exceeds a threshold voltage, the power MOS transistor channels a current flow between a source and a drain

Methodology Applied
Scientific EffectField effect transistor operation:

Implementation Method 2

the current generated by the irradiated cells inverts the voltage on the by-pass MOS transistor by flowing in the intrinsic diode of the integrated structure of the transistor

Methodology Applied
Scientific EffectDiode conduction: Diode

Implementation Method 3

Photovoltaic panels contain a large number of series connected photovoltaic cells

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS8649141B2By-pass diode structure for strings of series connected cells of a photovoltaic panel
Publication Date: 2014.02.11 STMICROELECTRONICS SRL
  • US8649141B2 patent drawing
  • US8649141B2 patent drawing

AI summary

A by-pass circuit includes a first power MOS with an intrinsic diode, a first conduction terminal coupled to a cathode, a second conduction terminal coupled to an anode, and a control terminal. A tank capacitor is coupled to the anode. A second MOS has a first and second conduction terminals, a control terminal, and a turn-on threshold smaller than that of the intrinsic diode, the first conduction terminal thereof coupled to the cathode and the control terminal coupled to the anode, so the first MOS turns on when the array of cells are sub-illuminated. An oscillator and charge pump are supplied through the second conduction terminal of the second MOS to charge the tank capacitor. A control circuit is coupled to the control terminal of the first power MOS to switch it based upon a voltage of the tank capacitor and sign of the voltage between the cathode and anode.