Turbofan Bypass Duct Fairing Damper for Vibration Control

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Solution Overview

Problem

Existing fairings in bypass ducts of turbofan gas turbine engines are typically stiff and heavy, requiring improvements to reduce weight and stiffness while mitigating vibrations.

Innovation Solution

A damper system is integrated with the free end of the fairing to dampen vibrations, allowing for a lighter construction and reduced stiffness, while permitting relative movement along axial, radial, and tangential directions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a stiff and heavy construction is used for the fairing, then the fairing can resist static and dynamic loads during operation, but the weight and stiffness of the fairing increase

Engineering Contradiction:
Improveload resistanceVSAvoidfairing weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent changes the mechanical parameters of the fairing by introducing a damper system that allows controlled movement. The fairing is designed with a damper assembly including a compressible member that enables the fairing to flex and absorb vibrations, transitioning from a rigid structure to a semi-flexible structure that maintains load resistance while reducing weight

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The damper assembly acts as an intermediary element between the fairing and the bypass duct shroud. This intermediary component absorbs dynamic loads and vibrations through its compressible member, allowing the fairing itself to be constructed with lighter materials while still maintaining adequate load resistance through the combined system of fairing plus damper

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If a stiff and heavy construction is used for the fairing, then the fairing can resist static and dynamic loads during operation, but the stiffness of the fairing increases

Engineering Contradiction:
Improveload resistanceVSAvoidfairing stiffness
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent changes the stiffness parameter of the fairing by introducing a damper system with a compressible member. The fairing transitions from a high-stiffness rigid structure to a lower-stiffness semi-flexible structure that can absorb dynamic loads through controlled deformation, while the damper provides additional support when needed

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent makes the fairing system dynamic by incorporating a damper assembly that allows relative movement between the fairing and the bypass duct shroud. The compressible member in the damper enables the system to adapt its stiffness characteristics based on operating conditions, providing flexibility during vibrations while maintaining structural integrity

Inventive Principle:
Principle #15Dynamics

3Weight of moving object

If a damper system is integrated with the free end of the fairing, then vibration amplitudes are reduced and lighter construction is enabled, but the device complexity increases

Engineering Contradiction:
Improvefairing weightVSAvoidfairing structure complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The patent segments the fairing system into distinct functional components: the fairing structure itself, the damper assembly, and the compressible member. This segmentation allows each component to be optimized independently and facilitates maintenance and replacement of the damper system without replacing the entire fairing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The damper assembly serves as an intermediary component that adds vibration damping functionality to the fairing system. By positioning the damper at the free end of the fairing, the patent isolates the complexity of the damping mechanism to a specific location, allowing the main fairing structure to remain relatively simple while still achieving vibration reduction

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The damper system effectively reduces vibration amplitudes, enabling a fairing with lower stiffness and weight, and allows for a smaller gap between the fairing and the shroud, thereby improving aerodynamic efficiency and reducing the risk of flutter.

Implementation Method 1

A damper may be engaged with a free end of a fairing disposed in a bypass duct of a turbofan gas turbine engine to dampen vibrations of the fairing

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 2

the damper includes a compressible member

Methodology Applied
Scientific EffectCompressible material deformation: Elasticity

Implementation Method 3

the damper defines a sliding interface permitting axial and radial movement of the free end of the fairing

Methodology Applied
Scientific EffectFriction reduction: Lubrication

Data Source

PatentEP4015777B1Bypass duct fairing installation of a turbofan gas turbine engine
Publication Date: 2025.07.30 PRATT & WHITNEY CANADA CORP
  • EP4015777B1 patent drawingFigure 1
  • EP4015777B1 patent drawingFigure 2
  • EP4015777B1 patent drawingFigure 3

AI summary

Fairing installations disclosed herein may include a damper (36) for mitigating vibration of a cantilevered fairing (12) disposed in a bypass duct (22) of a gas turbine engine (10). The bypass duct (22) may include a first shroud radially spaced apart from a second shroud to define a bypass passage between the first and second shrouds. The fairing (12) may be disposed in the bypass passage and cantilevered from the first shroud. The fairing (12) may have a secured end (12A) secured to the first shroud and a free end (12B) proximate the second shroud. The damper (36) may be engaged with the free end (12B) of the fairing (12) to damp movement of the free end (12B) of the fairing (12).