Bypass Line Non-Return Valve Cross-Contamination Detection

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Solution Overview

Problem

Medical treatment apparatuses often require a bypass line for fluid communication between dialysis liquid inlet and outlet lines, but existing solutions lack effective methods for checking the condition of these lines, particularly the non-return valve, which can lead to cross-contamination and incorrect connections.

Innovation Solution

A bypass line with a non-return valve is proposed, along with a method and control device to check the condition by measuring pressure differences between the dialysis liquid inlet and outlet lines, emitting signals based on reference values to indicate faulty connections or valve malfunctions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a bypass line is added to connect the dialysis liquid inlet line and dialysate outlet line, then the ability to flush the system and perform maintenance is improved, but the risk of cross-contamination and incorrect connections increases

Engineering Contradiction:
Improvesystem flushing capabilityVSAvoidcross-contamination risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

A non-return valve is introduced as an intermediary component in the bypass line to prevent reverse flow. This mediator allows the bypass line to serve its flushing function while blocking the harmful effect of cross-contamination by ensuring fluid can only flow in the correct direction from the dialysis liquid inlet line to the dialysate outlet line

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A detection device is implemented to monitor the bypass line condition and provide feedback signals when connectors are swapped or when the non-return valve malfunctions. This feedback mechanism detects pressure differences and emits signals to alert operators of incorrect connections, preventing cross-contamination before it occurs

Inventive Principle:
Principle #23Feedback

2Ease of operation

If connectors are made easily connectable, then the ease of operation is improved, but the risk of incorrect connection increases

Engineering Contradiction:
Improveconnector connection easeVSAvoidconnection correctness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The detection device provides immediate feedback by monitoring pressure differences across the bypass line and emitting signals when connectors are incorrectly swapped. This feedback loop maintains ease of operation while ensuring connection correctness through real-time detection and alerting

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The non-return valve performs preliminary anti-action by preventing reverse flow before contamination can occur. It proactively blocks the harmful effect of incorrect connections by allowing flow only in the correct direction, compensating for the ease of connection that might lead to user error

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces the risk of cross-contamination by detecting swapped connectors and malfunctioning non-return valves, ensuring proper fluid flow and indicating the need for disinfection, thereby maintaining the integrity of the treatment process.

Implementation Method 1

at least one non-return valve, particularly a check-valve, which allows flow through the bypass line only or essentially only, from the first connector towards the second connector

Methodology Applied
Scientific EffectNon-return valve mechanism: Valve

Implementation Method 2

actuating the conveying device, in particular in an attempt or with the aim of conveying fluid within or along the dialysis liquid inlet line and/or within or along the dialysate outlet line, in order to build up pressure or negative pressure within the dialysis liquid inlet line and/or within the dialysate outlet line

Methodology Applied
Scientific EffectPressure build-up through fluid conveyance: Pressure Increase

Implementation Method 3

measuring or otherwise determining the pressure prevailing within the dialysis liquid inlet line and/or within the dialysate outlet line

Methodology Applied
Scientific EffectPressure measurement:

Data Source

PatentUS20240050634A1Bypass Line, Medical Treatment Apparatus, and Method
Publication Date: 2024.02.15 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • US20240050634A1 patent drawing
  • US20240050634A1 patent drawing
  • US20240050634A1 patent drawing

AI summary

The present disclosure relates to a bypass line for establishing a fluid communication between a dialysis liquid inlet line of a treatment apparatus, by which dialysis liquid is fed out of the interior of the treatment apparatus and into an exterior of the treatment apparatus, and a dialysate outlet line, by which dialysate is fed back from the exterior into the interior of the treatment apparatus. The bypass line has at least a first connector, a second connector and a non-return valve. The first connector is used to connect the bypass line to a connector of the dialysis liquid inlet line to achieve a fluid communication. The second connector is for connecting the bypass line to a connector of the dialysate outlet line while achieving a fluid communication. The non-return valve only allows flow through the bypass line from the first connector towards the second connector.