Manual C-Arm Shim Stabilization for Accurate 3D Imaging

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Solution Overview

Problem

Conventional medical imaging systems, such as manually-operated C-arm apparatuses, lack the stability and pose tracking necessary for high-resolution 3D reconstructions due to manual rotation instability and lack of sensors, limiting their use in procedures like bronchoscopic lung biopsies.

Innovation Solution

The use of shim structures and motion sensors to stabilize the imaging arm and track its pose during manual rotation, combined with calibration techniques to correct image distortion, enables high-quality CBCT imaging using low-cost, accessible equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional manually-operated C-arm apparatuses are used, then equipment cost is reduced and accessibility is improved, but imaging stability and pose tracking accuracy deteriorate

Engineering Contradiction:
Improveequipment accessibilityVSAvoidimaging stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces shim structures as intermediary components between the C-arm apparatus and the patient table. These shims act as mediators to reduce unwanted movements and vibrations, thereby improving imaging stability without requiring modification to the entire apparatus. This allows conventional low-cost equipment to achieve stability comparable to expensive specialized systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces manual mechanical positioning with sensor-based pose tracking systems. Motion sensors and tracking systems substitute for manual mechanical stability, providing automated compensation and tracking that improves reliability while maintaining compatibility with conventional equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If conventional manually-operated C-arm apparatuses are used, then equipment cost is reduced, but pose tracking accuracy and image resolution deteriorate

Engineering Contradiction:
Improveequipment accessibilityVSAvoidpose tracking accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent implements feedback loops using motion sensors that continuously monitor the position and orientation of the C-arm apparatus. This feedback is used to adjust and compensate for deviations in real-time, enabling accurate pose tracking even with manual operation. The feedback mechanism transforms imprecise manual positioning into accurate tracked data.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Manual mechanical positioning is supplemented and partially replaced by electronic sensor-based tracking systems. These sensors provide precise measurement of pose parameters, replacing the need for purely mechanical precision with electronic measurement and computational correction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If manual rotation is used without stabilization, then device complexity is reduced, but image quality and reconstruction accuracy deteriorate

Engineering Contradiction:
Improvesystem simplicityVSAvoidreconstruction accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

Shim structures serve as simple intermediary components that physically dampen unwanted movements during manual rotation. These passive mechanical shims add minimal complexity while significantly improving image quality by reducing motion-induced artifacts and enhancing reconstruction accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Manufacturing precision

If conventional CBCT systems are used, then imaging quality is improved, but equipment cost and accessibility worsen

Engineering Contradiction:
Improveimaging qualityVSAvoidequipment accessibility
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent extracts and isolates the critical stabilization and tracking functions from expensive conventional CBCT systems. By separating these essential functions into independent, add-on components (shims and sensors), the solution enables high-quality imaging with accessible conventional equipment, removing the requirement for expensive integrated systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs relatively inexpensive shim structures and motion sensors that can be added to conventional equipment. These cost-effective components enable CBCT-quality imaging without requiring investment in expensive specialized systems, making the technology accessible to a broader range of medical facilities.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for high-resolution 3D reconstructions, improving diagnostic accuracy in medical procedures by reducing image artifacts and registration errors, making CBCT imaging more accessible and cost-effective.

Implementation Method 1

receiving sensor data indicative of a plurality of poses of the imaging arm during the manual rotation from at least one motion sensor coupled to the imaging arm

Methodology Applied
Scientific EffectMotion sensing: Accelerometer

Implementation Method 2

receiving a plurality of 2D projection images from an x-ray imaging apparatus

Methodology Applied
Scientific EffectX-ray transmission: X-Ray

Data Source

PatentUS12465308B2Medical imaging systems and associated devices and methods
Publication Date: 2025.11.11 PULMERA INC
  • US12465308B2 patent drawing
  • US12465308B2 patent drawing
  • US12465308B2 patent drawing

AI summary

Systems, methods, and devices for medical imaging are disclosed herein. In some embodiments, a method for imaging an anatomic region includes receiving, from a detector carried by an imaging arm of an x-ray imaging apparatus, a plurality of images of the anatomic region. The images can be obtained during manual rotation of the imaging arm. The imaging arm can be stabilized by a shim structure during the manual rotation. The method can also include receiving, from at least one sensor coupled to the imaging arm, pose data of the imaging arm during the manual rotation. The method can further include generating, based on the images and the pose data, a 3D representation of the anatomic region.