C-Shaped Battery Pack Nesting for Docking Station Integration

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Solution Overview

Problem

Designing portable electronic devices to accommodate additional batteries without increasing their size is challenging, as it often requires compromising on battery life or device size.

Innovation Solution

A docking station and battery pack system that allows for the integration of an additional battery pack without increasing the device's exterior dimensions, using a C-shaped battery pack that defines a volume to accommodate the docking station's protruding member, and a charge/discharge logic that prioritizes battery usage and charging based on installed packs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If an additional battery pack is integrated into the portable computer, then battery life is extended, but the device size increases

Engineering Contradiction:
Improvebattery lifeVSAvoiddevice size
Core Design Contradiction:
Duration of action of moving objectVSVolume of moving object

Solution Approach 1:

The patent implements nesting by placing a first battery pack inside a volume defined by a second battery pack. The second battery pack has a C-shaped configuration that creates an internal cavity, allowing the first battery pack to be nested within this space. This nested arrangement enables dual battery functionality while maintaining a compact form factor, as the batteries share the same external envelope rather than requiring separate volumes.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes dimensional optimization by configuring the second battery pack in a C-shape that defines a three-dimensional volume. This spatial arrangement allows the first battery pack to be positioned within the volume created by the second battery pack's geometry. The C-shaped configuration optimizes space utilization in three dimensions, enabling extended battery life without increasing the device's external dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If a C-shaped battery pack is used to define internal volume, then additional battery capacity is accommodated, but manufacturing complexity increases

Engineering Contradiction:
Improvebattery capacityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent applies segmentation by dividing the battery system into two separate battery packs instead of using a single integrated battery. The second battery pack is segmented into a C-shaped configuration that defines an internal volume, while the first battery pack is a separate component that fits within this volume. This segmentation allows for standardized battery components to be used, simplifying manufacturing while achieving increased total battery capacity.

Inventive Principle:
Principle #1Segmentation

3Duration of action of moving object

If multiple battery packs are installed, then power management complexity increases, but battery life is extended

Engineering Contradiction:
Improvebattery lifeVSAvoidpower management complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms through a battery detection and control logic that monitors the state of multiple battery packs and automatically manages charge/discharge operations. The system detects which battery packs are installed and their charge levels, then dynamically controls charge/discharge switches to optimize power management. This automated feedback-based control reduces the perceived complexity for users while enabling extended battery life through intelligent power allocation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent enables self-service power management through battery detection and control logic that automatically determines charge and discharge priorities without user intervention. The system autonomously monitors battery states, controls charge/discharge switches, and manages power flow between multiple battery packs and the computer system. This self-managing approach handles the complexity internally while providing users with simplified operation and extended battery functionality.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS7679326B2Computer with multiple removable battery packs
Publication Date: 2010.03.16 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US7679326B2 patent drawing
  • US7679326B2 patent drawing
  • US7679326B2 patent drawing

AI summary

A computer comprises a computer chassis, a communication connector provided on a surface of the chassis to mate the computer with a docking station, and first and second battery packs. The first battery pack is adapted to mate to the surface of the chassis. The first battery pack has a shape that defines a volume in which at least a portion of the docking station can be inserted to mate to the communication connector. Further, the first battery pack has a first battery pack connector. The second battery pack has a shape that corresponds to the volume defined by the first battery pack's shape. The second battery pack has a second battery connector that mates to the first battery connector when the second battery pack is mated to the first battery pack.