C-Shaped Orthosis with Modular Electrodes for Gait Modulation

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Solution Overview

Problem

Current gait modulation systems, particularly for patients with neuromuscular impairments, face challenges such as cumbersome design, difficulty in donning and positioning, limited adaptability, and discomfort due to high skin current density, which restricts their widespread use and effectiveness.

Innovation Solution

A semi-rigid, self-retaining C-shaped orthosis with flexible retaining elements and a locking mechanism that envelops the limb segment, allowing for easy donning and accurate positioning of large surface electrodes, along with a wireless foot sensor device that secures to the shoe for efficient gait enhancement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional FES orthosis devices are used, then electrical stimulation can be provided to enhance limb function, but the devices are cumbersome and difficult to don and position accurately

Engineering Contradiction:
Improveease of donning and positioningVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The orthosis is divided into modular components including a C-shaped frame, detachable electrode assemblies, and separate retaining elements. This segmentation allows each component to be independently positioned and adjusted, simplifying the donning process while maintaining overall device functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The orthosis incorporates flexible retaining elements and adjustable components that can dynamically adapt to different limb shapes and sizes. The C-shaped frame provides structural support while allowing flexibility in positioning, enabling accurate electrode placement without requiring complex adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If large surface electrodes are used to reduce skin current density, then skin sensory discomfort is reduced, but the electrodes are more difficult to position and secure accurately

Engineering Contradiction:
Improveskin sensory discomfortVSAvoidelectrode positioning accuracy
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

Large surface electrodes are divided into multiple smaller electrode assemblies that can be independently positioned and secured. Each assembly maintains sufficient surface area to reduce current density while being small enough to position accurately on specific muscle groups.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode assemblies use flexible retaining elements and conformable materials that can adapt to the limb's surface contour. This flexibility allows large electrodes to conform to curved surfaces while maintaining secure contact and precise positioning.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If the orthosis is designed to be universally adaptable to various limb sizes and shapes, then applicability is improved, but the device becomes more complex

Engineering Contradiction:
Improveadaptability to limb sizes and shapesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The C-shaped frame and retaining elements are designed with universal dimensions and adjustment capabilities that accommodate various limb sizes and shapes. The same basic structure can be used across different patients by adjusting the positioning and tension of the flexible retaining elements, eliminating the need for multiple specialized device versions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If the orthosis is securely retained on the limb, then stability is improved, but donning becomes more difficult

Engineering Contradiction:
Improveretention stabilityVSAvoidease of donning
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The flexible retaining elements are pre-configured with spring-loaded or elastic properties that automatically engage with the limb upon donning. This preliminary configuration allows the orthosis to self-retain securely once applied, reducing the need for complex fastening operations while maintaining stable retention during use.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables easy, secure, and comfortable donning of the orthosis, reduces skin sensory discomfort, and improves ankle torque generation, while being universally adaptable to various limb sizes and shapes, enhancing gait stability and aesthetics.

Implementation Method 1

The opposing retaining elements are spring-loaded towards a center of the frame, such that in donning the orthosis around the limb segment, the limb segment applies a counter-pressure from within the frame, against the opposing retaining elements, such that the orthosis is firmly and fixedly self-retained

Methodology Applied
Scientific EffectSpring loading: Spring

Implementation Method 2

at least one surface electrical stimulation electrode for contacting at least one stimulation point on a surface of the limb segment... the at least one surface electrode for electrically associating, via the frame, with a stimulator unit, so as to provide electrical stimulation

Methodology Applied
Scientific EffectElectrical stimulation: Electrical Impedance Tomography

Data Source

PatentUS10076656B2Gait modulation system and method
Publication Date: 2018.09.18 BIONESS NEUROMODULATION
  • US10076656B2 patent drawing
  • US10076656B2 patent drawing
  • US10076656B2 patent drawing

AI summary

An electrical stimulation orthosis and method therefor, the orthosis including: (a) an at least semi-rigid frame configured to substantially envelop a limb segment, the frame having at least one first complementary mechanical fastener associated therewith; (b) a surface electrical stimulation electrode assembly associated with, and supported by, the frame, the assembly having a surface stimulation electrode for contacting at least one stimulation point on the limb segment, the surface electrode assembly having an electrode base for electrically associating, via the frame, with a stimulator unit for providing a stimulation signal to the surface electrode, the electrode base having a top face for receiving the stimulation electrode, and a bottom face having at least one second complementary mechanical fastener, the first and second fasteners adapted for reversible attachment and detachment, at a plurality of locations on the frame, thereby enabling the electrical stimulation electrode assembly to be adjustably and reversibly positioned on the frame.