C-Shaped Piston Rotary Compressor with Orbiting Motion

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Solution Overview

Problem

Conventional rotary compressors experience malfunction due to the piston's rotation causing engagement issues with the bush, leading to damage and limited applicability for small capacity air compressors, as the piston's eccentric motion results in contact with the bush, causing linear movement and potential locking.

Innovation Solution

A rotary fluid transmission device featuring a C-shaped piston within an annular chamber, where the piston makes an orbiting motion without rotating, with a system of conduits and reservoirs for fluid flow, and a swinging circular seat with clamp arms to facilitate smooth operation, ensuring the blade moves vertically without stopping the piston's rotation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the piston rotates due to eccentricity between the drive shaft center and piston center, then the piston can be driven to move, but the piston contacts with the bush and moves linearly along the blade, causing engagement and malfunction

Engineering Contradiction:
Improvepiston driving motionVSAvoidbush engagement and malfunction
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention inverts the conventional design by making the blade rotatable while keeping the piston non-rotating. The blade is equipped with a bearing at its end to support rotation, and the piston has a flat surface that contacts the blade during reciprocating motion. This inversion eliminates the piston-bush engagement problem while maintaining the necessary motion transmission.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The blade serves as an intermediary element between the piston and the rotating mechanism. The piston contacts the blade to transfer reciprocating motion, while the blade rotates on its bearing, mediating the motion transmission and preventing direct contact between the piston and the rotating bush.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the piston makes orbiting motion without rotating, then the device operates smoothly, but requires a specific structure with annular chamber and reservoirs

Engineering Contradiction:
Improvesmooth operationVSAvoidannular chamber and conduit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The annular chamber serves multiple functions: it contains the piston, provides the orbiting motion path, and incorporates reservoirs for lubrication or fluid management. The conduit system integrates fluid distribution to multiple components simultaneously, reducing the need for separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the blade moves reciprocately to drive the piston, then the piston contacts the blade without stopping rotation, but the blade must be rotatable with bearing support

Engineering Contradiction:
Improvecontinuous operationVSAvoidrotatable blade with bearing
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Instead of making the piston rotatable as in conventional designs, the invention makes the blade rotatable. The blade is equipped with a bearing at its end to support rotation, while the piston remains stationary in terms of rotation, only performing reciprocating motion. This inversion enables continuous operation without engagement issues.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device operates smoothly by allowing the piston to orbit within the annular chamber, preventing engagement with the bush and ensuring continuous rotation, thus enhancing the device's performance and applicability beyond small capacity compressors.

Implementation Method 1

the C-shaped piston received in and being eccentric to the annular chamber, the drive shaft is configured to drive the C-shaped piston to make an orbiting motion without rotating in the annular chamber

Methodology Applied
Scientific EffectEccentric motion: Eccentric

Implementation Method 2

the external face tangentially contacts with an inner fringe of the annular chamber, such that the annular chamber has a first reservoir defined between the internal face and the circular bush, and the annular chamber has a second reservoir defined between the external face and the inner fringe

Methodology Applied
Scientific EffectFluid pressure: Pressure Gradient

Implementation Method 3

a respective edge face contacts with the respective abutting face, such that the C-shaped piston makes an orbiting motion along the center of the annular chamber, the respective edge face reciprocately slides with respect to the respective abutting face

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11060519B1Rotary fluid transmission device
Publication Date: 2021.07.13 YANG GENE HUANG
  • US11060519B1 patent drawing
  • US11060519B1 patent drawing
  • US11060519B1 patent drawing

AI summary

A rotary fluid transmission device contains: a rotor, a drive shaft, a first holder, and a second holder. The first holder includes a circular bush and an annular chamber. The rotor includes a C-shaped piston which has an external face and an internal face. In addition, the annular chamber has a first reservoir defined between the internal face and the circular bush, and the annular chamber has a second reservoir defined between the external face and the inner fringe. The circular seat includes two clamp arms, and a respective clamp arm is rotatably engaged with a blade. The blade includes two abutting faces, and the C-shaped piston has two edge faces. The first holder includes two first conduits and two second conduits, the two first conduits are in communication with the first reservoir, and the two second conduits are in communication with the second reservoir.