Cab Front Pillar Overlap for Visibility and Stability

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Solution Overview

Problem

The challenge is to enhance the front visibility of an operator in a work machine cab while preventing the cab from tilting under lateral side loads, which affects the operator's workability and structural integrity.

Innovation Solution

The design includes a cab with a first and second front pillar configuration, where the second front pillar is positioned behind the first, supported by a bracket that overlaps with the boom mounting bracket, enhancing visibility and stability by distributing lateral loads effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the cab structure is reinforced to prevent tilting under lateral loads, then the strength and stability are improved, but the front visibility and operator workability deteriorate due to additional structural elements blocking the view

Engineering Contradiction:
Improvecab strengthVSAvoidoperator workability
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The cab structure is divided into multiple pillars (first front pillar, second front pillar, rear pillars) that are strategically positioned to provide structural support while maintaining visibility. The segmentation of support functions across multiple elements allows the cab to withstand lateral loads without requiring a single large obstructive structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution moves from a two-dimensional view (front visibility) to a three-dimensional spatial arrangement where the second front pillar is positioned behind the first front pillar. This depth-based arrangement allows both pillars to coexist without completely blocking the front view, distributing structural support across the depth dimension while preserving operator visibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the second front pillar is positioned closer to the front to improve visibility, then the front visibility is improved, but the cab stability under lateral loads deteriorates

Engineering Contradiction:
Improvefront visibilityVSAvoidcab stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The cab support structure is segmented into multiple pillars with different positions and functions. The first front pillar provides forward support, while the second front pillar positioned behind it provides additional lateral support. This segmentation allows each pillar to be optimized for its specific position without compromising overall stability or visibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first front pillar and second front pillar work together as a combined support system. The bracket connects these pillars to the boom, creating a unified structural assembly that distributes lateral loads across multiple points, thereby maintaining both visibility and stability.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If additional pillars are added to the cab structure to prevent tilting, then the cab stability is improved, but the device complexity increases

Engineering Contradiction:
Improvecab stabilityVSAvoidcab structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The first front pillar and second front pillar serve multiple functions: they provide structural support against lateral loads, maintain cab stability, and their strategic positioning preserves operator visibility. The bracket connecting these pillars to the boom also serves dual purposes of structural connection and load distribution, reducing the need for additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11692330B2Work machine
Publication Date: 2023.07.04 KOMATSU LTD
  • US11692330B2 patent drawing
  • US11692330B2 patent drawing
  • US11692330B2 patent drawing

AI summary

The front pillar disposed on the second side face of the cab is located behind the front pillar disposed on the first side face of the cab. The boom mounting bracket and the front pillar overlap each other in a side view.