Construction Cab Protective Structure with Sunk Lower Panel

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Solution Overview

Problem

Conventional construction equipment cabs with protective structures face issues such as deformation during rollover accidents, inadequate space for rear-mounted components, complex assembly processes, increased production costs, and inefficient load dispersion, which compromise operator safety and work efficiency.

Innovation Solution

A construction equipment cab design featuring a protective structure that is mounted on an upper swivel body with a lower panel sunk forward to create space, using first and second fixing members to secure the structure to the cab and swivel body, allowing for horizontal load dispersion and simplified assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the protective structure protrudes backward from the cab, then the operator is protected from rollover accidents, but insufficient space is secured for mounting rear components such as radiator and battery

Engineering Contradiction:
Improveoperator safetyVSAvoidspace for rear components
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The lower panel is inclined upward toward the rear of the cab, transforming the rear space from a flat limited area into a three-dimensional sloped volume. This dimensional change allows the protective structure to protrude backward while still accommodating rear components like radiator and battery in the created sloped space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the protective structure is fixed to the cab using conventional fastening members, then the structure is securely attached, but the assembly process becomes complex and time-consuming

Engineering Contradiction:
Improvestructure attachment securityVSAvoidassembly time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The fixing means is divided into multiple independent components: first fixing members for attaching to the upper swivel body, second fixing members for attaching to the cab, brackets with coupling holes for alignment, and fastening members for final connection. This segmentation allows each component to be optimized independently and simplifies the assembly process by enabling modular installation.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the protective structure uses complex fastening members and hooks, then secure attachment is achieved, but production cost increases

Engineering Contradiction:
Improveattachment securityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The brackets serve multiple functions: they provide structural support for the protective structure, contain coupling holes for alignment and connection, and work with both first and second fixing members. This multi-functionality reduces the total number of separate components needed, thereby reducing production cost while maintaining attachment security.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Stability of the object's composition

If the protective structure is rigidly fixed to the cab, then attachment stability is improved, but load dispersion efficiency decreases during rollover accidents

Engineering Contradiction:
Improveattachment stabilityVSAvoidload dispersion efficiency
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The fixing members and brackets are designed to allow controlled movement and deformation during a rollover accident. The coupling holes and fastening members enable the structure to dynamically adjust its configuration, dispersing loads more effectively while maintaining attachment stability during normal operation.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7896429B2Construction equipment cab having protective structure
Publication Date: 2011.03.01 VOLVO CONSTRUCTION EQUIPMENT AB
  • US7896429B2 patent drawing
  • US7896429B2 patent drawing
  • US7896429B2 patent drawing

AI summary

Provided is a construction equipment cab having a protective structure capable of protecting an operator from injury due to deformation of a cab in the event of a rollover accident. The construction equipment cab is mounted on an upper swivel body, and the protective structure is mounted on the cab and the upper swivel body and protects an operator from the cab in a rollover accident. The construction equipment cab includes a lower panel provided at a rear lower portion of the cab to be sunk in a forward direction in order to secure a space in which the protective structure is held, and a unit for fixing the protective structure held in the space to the upper swivel body and the cab.