Vehicle Cabin CO2 Sensor Control for Recirculation Air Modes

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Solution Overview

Problem

Existing air conditioning systems in vehicles face challenges with gas sensors' limited service life and high power demand, particularly in monitoring CO2 concentrations due to occupant respiration and coolant leaks, as they require continuous operation in both recirculating and external air modes.

Innovation Solution

The gas sensor is set to different operating modes based on the air conditioning system's operation, with full power in recirculating air mode for precise monitoring and reduced or standby mode in external air mode to conserve energy and extend service life, using control signals to manage the sensor's power and functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the gas sensor operates continuously in both recirculating and external air operations, then CO2 monitoring coverage is comprehensive, but service life is reduced and power consumption increases

Engineering Contradiction:
ImproveCO2 monitoring coverageVSAvoidsensor service life
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The gas sensor operates in different modes (active measurement, standby, or off) depending on the air conditioning system's operating mode. In recirculating air operation, the sensor performs active high-resolution monitoring. In external air operation, the sensor switches to standby or off mode, dynamically adapting its operation to extend service life while maintaining monitoring coverage when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sensor's operating parameters (power consumption, measurement resolution, activity level) are changed based on the air conditioning system's operation. By adjusting these parameters according to operational context, the system maintains necessary monitoring capabilities while reducing wear and power consumption during external air operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the gas sensor operates continuously in both recirculating and external air operations, then CO2 monitoring coverage is comprehensive, but power consumption increases

Engineering Contradiction:
ImproveCO2 monitoring coverageVSAvoidsensor power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The gas sensor dynamically adjusts its power consumption based on operational needs. During recirculating air operation, the sensor operates at full power for accurate monitoring. During external air operation, the sensor reduces power consumption by entering standby or off modes, significantly lowering energy usage while maintaining the ability to detect critical conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Instead of continuous operation, the sensor uses periodic or on-demand measurement cycles that are activated based on system state. This periodic action pattern reduces average power consumption while maintaining adequate monitoring coverage for both recirculating and external air operations.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If the gas sensor operates in high-power mode continuously, then measurement precision is high, but service life is reduced

Engineering Contradiction:
ImproveCO2 concentration accuracyVSAvoidsensor service life
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

High measurement precision is applied locally only when necessary (during recirculating air operation when CO2 buildup is a risk). During external air operation, lower precision or no measurement is acceptable, allowing the sensor to operate in lower-power modes that extend its service life without compromising safety-critical monitoring.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The sensor applies full measurement precision partially (only during recirculating air operation) rather than continuously. This partial action approach maintains high accuracy when needed while reducing overall stress on the sensor components, thereby extending service life.

Inventive Principle:
Principle #16Partial or excessive action

4Use of energy by moving object

If the gas sensor is turned off in external air operation, then power consumption is minimized and service life is extended, but CO2 monitoring capability is reduced

Engineering Contradiction:
Improvesensor power consumptionVSAvoidCO2 monitoring capability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The air conditioning system itself provides information about its operating mode to the gas sensor control logic. The sensor uses this system state information to intelligently determine when monitoring is critical and when it can be reduced or suspended, making the monitoring strategy self-adapting to actual risks.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses feedback from the air conditioning mode detection to adjust sensor operation. When external air operation is detected (indicating lower CO2 risk), the sensor reduces activity. When recirculating air operation is detected (indicating higher CO2 risk), the sensor activates full monitoring, creating a closed-loop adaptive monitoring system.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach extends the service life of gas sensors, reduces power consumption, and provides accurate CO2 monitoring while detecting potential coolant leaks, ensuring occupant safety by adjusting the recirculating air flap and outputting warning signals when critical CO2 levels are reached.

Implementation Method 1

an infrared radiation source such as a glow coil operated in the low-current range emits infrared radiation over a measuring distance, whose absorption of infrared radiation is subsequently ascertained in an infrared detector

Methodology Applied
Scientific EffectAbsorption of infrared radiation: Absorption (EM radiation)

Data Source

PatentUS20110036106A1Air conditioning system having a gas sensor for a vehicle and a method for operating an air conditioning system of this type
Publication Date: 2011.02.17 ROBERT BOSCH GMBH
  • US20110036106A1 patent drawing
  • US20110036106A1 patent drawing
  • US20110036106A1 patent drawing

AI summary

An air conditioning system for a vehicle and a method for operating the air conditioning system are disclosed, which at least has: an air conditioner (3) having a fan, a recirculating air flap (4) for setting a recirculating air operation or an external air operation, a gas sensor (5) for measuring a gas concentration, in particular a CO2 concentration in a vehicle cabin, and outputting a measuring signal (S4), and a control unit (2) for receiving the measuring signal (S4) of the gas sensor (5), for setting a recirculating air position or an external air position of the recirculating air flap (4) and for controlling the gas sensor (5), the control unit (2) switching the gas sensor (5) into different operating modes in recirculating air operation than in external air operation.