Vehicle Cabin HVAC Knob Layout for Compact Multi-Function Control

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Solution Overview

Problem

Existing vehicle cabin conditioning control systems are either bulky and non-versatile or expensive and digital, failing to provide a compact and cost-effective solution for managing cabin comfort across varying environmental conditions.

Innovation Solution

A compact control system featuring a pair of mechanical knob regulators with central and annular portions, integrated into the dashboard, allowing for intuitive control of temperature and air flow, with graphic signs representing functions and temperatures, enabling versatile and economic operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional control systems with multiple control elements are used, then a wide range of control functions can be achieved, but the system becomes extremely bulky

Engineering Contradiction:
Improvecontrol function rangeVSAvoiddashboard space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

Each mechanical knob regulator is designed with multiple functions: the annular portion controls continuous parameters (temperature, air flow) while the central portion with segmented zones controls discrete functions (ventilation areas, special modes). This multi-functionality allows a single knob to replace what would traditionally require multiple separate controls, achieving versatility without bulk

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges continuous control (annular portion rotation) and discrete control (central portion button pressing) into a single integrated control element. The combination of rotational adjustment and segmented zone selection in one knob reduces the total number of separate controls needed while maintaining comprehensive control capabilities

Inventive Principle:
Principle #5Merging (Combining)

2Area of stationary object

If compact control systems are used, then dashboard space is reduced, but the system becomes scarcely versatile

Engineering Contradiction:
Improvedashboard spaceVSAvoidcontrol function range
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The central portion of each knob is divided into multiple segmented zones that can be selectively pressed to activate different functions. This segmentation allows discrete function selection within a compact rotational control element, enabling versatile control without requiring separate buttons for each function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system adds a vertical dimension to the traditional rotational knob by incorporating pressable segmented zones on the central portion. This transforms a two-dimensional rotational control into a three-dimensional interface that combines rotation for continuous adjustment with pressing for discrete selection, maximizing functionality in minimal space

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If merely digital controls from a screen are used, then the system becomes compact, but the cost increases significantly

Engineering Contradiction:
Improvedashboard spaceVSAvoidmanufacturing cost
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent replaces complex digital screen-based controls with simple mechanical knob regulators that have no moving parts other than the knob itself. This mechanical approach eliminates the need for expensive digital displays, sensors, and control electronics while achieving the same control functionality through purely mechanical rotation and pressing actions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP4029708B1Control system of the air conditioning of a cabin of a vehicle
Publication Date: 2024.06.19 IVECO SPA
  • EP4029708B1 patent drawingFigure 1

AI summary

A control system (1) for managing the conditioning of a vehicle cabin, provided with a first and a second mechanical knob regulator (3, 4), each comprising a central portion (3b, 4b) and an annular portion (3a, 4a) rotating around the central portion (3b, 4b), each divided into several parts (3b', 3b", 3b‴, 4b', 4b", 4b‴) selectable by the user, each annular portion (3a, 4a) comprising at least one indicator portion (3a', 4a') configured to indicate the relative angular position between the annular portion (3a, 4a) and the respective central portion (3b, 4b), said parts (3b', 3b", 3b‴, 4b', 4b", 4b‴) and said annular portion (3a, 4a) being connected to a control unit of a conditioning system of the vehicle.