Aircraft Cabin LED Dimming with Minimum Turn-On Thresholds

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Solution Overview

Problem

LED luminaires in passenger aircraft cabins face issues with inconsistent dimming, where LEDs may not turn on at the desired brightness due to operating parameters being below their minimum values, leading to unintended darkness or excessive brightness.

Innovation Solution

A luminaire system that assigns specific operating parameter values to each LED based on a calculated assignment rule, ensuring the minimum value is reached for each dimming level, using a control unit and memory to store correction values for precise adjustment, allowing gentle and accurate dimming without jerking or incorrect activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the operating parameter is reduced to dim the LED, then the brightness is reduced, but the LED may not light up when the operating parameter falls below the minimum value

Engineering Contradiction:
ImprovebrightnessVSAvoidLED activation reliability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The control unit pre-stores multiple operating parameter values in memory, each corresponding to a specific dimming level. Before dimming occurs, the system has already prepared appropriate operating parameter values that guarantee the minimum threshold is met. When a dimming command is received, the control unit directly retrieves the pre-calculated operating parameter from memory, ensuring the LED remains reliably activated while achieving the desired brightness reduction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the operating parameter (such as current or duty cycle) to different discrete levels that have been pre-determined to maintain the minimum activation threshold. By using predetermined parameter values rather than continuous adjustment, the system ensures that even at the lowest dimming level, the operating parameter remains above the minimum value required for LED activation, thus resolving the contradiction between dimming and reliable activation.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If individual LEDs are dimmed individually, then precise brightness control is achieved, but the complexity of the control system increases

Engineering Contradiction:
Improvebrightness control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control unit stores and applies individual operating parameter values for each LED or LED group in memory, allowing each LED to be controlled with its own optimized parameters. This enables precise individual brightness control while simplifying the overall system architecture by using a centralized control unit with pre-stored parameters rather than complex individual control circuits for each LED.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The control unit serves multiple functions: it receives dimming commands, retrieves pre-stored operating parameter values from memory, converts control signals to appropriate operating parameters, and drives multiple LEDs individually. By making the control unit multi-functional, the system achieves precise individual LED control without proportionally increasing system complexity, as one component performs multiple critical tasks.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If the operating parameter is set too low for dimming, then energy consumption is reduced, but the LED may not activate or may appear darker than intended

Engineering Contradiction:
Improveenergy consumptionVSAvoidbrightness accuracy
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

During the manufacturing or setup phase, the control unit pre-calculates and stores optimal operating parameter values for each dimming level in memory. These pre-stored values are determined to achieve the desired brightness while maintaining the minimum activation threshold. When dimming is required, the system retrieves these pre-optimized values, ensuring both energy efficiency and accurate brightness control without risking LED non-activation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system incorporates feedback mechanisms where the actual LED brightness and activation status are monitored. Based on this feedback, the control unit adjusts the selection of operating parameter values from memory to ensure the LED activates reliably while consuming minimal energy. The feedback loop allows the system to learn and adapt, fine-tuning the operating parameters to achieve both low energy consumption and accurate brightness control.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures that LEDs consistently turn on at the desired brightness levels, preventing accidental darkness or excessive luminosity, thereby providing reliable and adjustable illumination in aircraft cabins.

Implementation Method 1

LED (light-emitting diode) technology

Methodology Applied
Scientific EffectLight-emitting diode effect: Light Emitting Diode

Implementation Method 2

the light-emitting diodes themselves, that is to say individual light-emitting diodes, are to be dimmed individually

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20240365445A1Adjusted dimming of LED lights in a passenger cabin
Publication Date: 2024.10.31 DIEHL AEROSPACE GMBH
  • US20240365445A1 patent drawing
  • US20240365445A1 patent drawing

AI summary

In a luminaire (10a, b) for a passenger cabin (2) of a passenger aircraft (4),comprising at least one LED (18a-f) having an operating parameter (B), with the LED (18a-f) being able to be dimmed based on a change in said operating parameter, wherein each of the LEDs (18a-f) is assigned a minimum value (Ma-f) of the operating parameter (B) from which the LED (18a-f) lights up,comprising a control input (16) for receiving an as-intended control signal (14) for the luminaire,wherein the control signal (14) has, in addition to a switch-off value (A), at least two different dimming values (D1, 2) as control values(S), which correspond to respective different brightnesses (H1, 2) of the LEDs (18a-f),comprising a control unit (22) containing an assignment rule (24) for the LEDs (18a-f), wherein each of the control values (S) is assigned a specific value of the operating parameter (B) of each of the LEDs (18a-f) based on the assignment rule (24),the assignment rule (24) is calculated such that the minimum value (Ma-f) of the operating parameter (B) for each of the LEDs (18a-f) is at least reached for each of the dimming values (D1, 2).A luminaire arrangement (6) for a passenger cabin (2) of a passenger aircraft (4) comprising at least one luminaire (10a, b) contains a light control system (8) connected to the control input (16) and set up to generate the as-intended control signal (14).