Construction machine

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The operability of switches in construction machines is poor due to the need for operators to bend forward or remove their arm from the armrest to access the display device, leading to inefficient operation.

Innovation Solution

A switch panel is placed between the right armrest and the right operating lever on the seat right side console, allowing operators to maintain their arm on the armrest while operating switches, improving accessibility and usability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If switches are placed on the display device, then the display device can be integrated, but the operator must bend forward or remove arm from armrest reducing operability

Engineering Contradiction:
Improvedisplay device integrationVSAvoidswitch operability
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The switch panel is separated from the display device and placed on the seat right side console. This segmentation allows the display device to remain integrated while the switches are positioned in a location that does not require the operator to bend forward or remove their arm from the armrest, thus resolving the contradiction between device integration and ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The seat right side console acts as an intermediary structure that carries the switch panel. This intermediary placement allows switches to be accessible without compromising the integrated display device design, as the console provides a separate mounting location that is naturally within the operator's reach while maintaining proper posture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If switches are placed on the display device, then space is saved, but operator fatigue increases due to bending forward

Engineering Contradiction:
Improvecabin space utilizationVSAvoidoperator comfort
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

By segmenting the control interface into two parts - the display device and the switch panel - the invention places switches on the seat right side console rather than integrating them into the display device. This maintains compact cabin space utilization while eliminating the need for operators to bend forward, thereby reducing fatigue.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If switches are placed on the display device, then the design is simplified, but accessibility is reduced requiring arm removal from armrest

Engineering Contradiction:
Improvecontrol system designVSAvoidswitch accessibility
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The control system is segmented into the display device and a separate switch panel mounted on the seat right side console. This segmentation maintains design simplicity while dramatically improving switch accessibility, as the switches are now positioned within easy reach of the operator's hand without requiring arm removal from the armrest.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12195946B2Construction machine
Publication Date: 2025.01.14 SUMITOMO CONSTRUCTION MACHINERY
  • US12195946B2 patent drawing
  • US12195946B2 patent drawing
  • US12195946B2 patent drawing

AI summary

A construction machine includes a cabin, an operator seat provided in the cabin, a seat right side console provided on the right side of an operator to be seated in the operator seat, and extending along a front-to-back direction of the operator seat, a right operating lever provided at the front of the seat right side console, a switch panel provided on the seat right side console, and a right armrest extending from the back side toward the front of the operator seat, and placed above the seat right side console. The switch panel is placed between the right armrest and the right operating lever.